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WHO IS SIMATEK BULK SYSTEMS?

WHO IS SIMATEK BULK SYSTEMS?. Development, sales, and servicing of bucket elevators since 1983 Flexible, gentle, and space-saving conveying system Combined horizontal and vertical conveying of bulk products Built in modules – individual customer solutions

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WHO IS SIMATEK BULK SYSTEMS?

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  1. WHO IS SIMATEK BULK SYSTEMS? • Development, sales, and servicing of bucket elevators since 1983 • Flexible, gentle, and space-saving conveying system • Combined horizontal and vertical conveying of bulk products • Built in modules – individual customer solutions • The food processing industry, the pet food • industry, the grain and seed industry, • and the chemical industry The first bucket elevator developed by Simatek Bulk Systems. Today it transports snacks and popcorn.

  2. ORGANISATION - EMPLOYEES Lars Nordal Engineer / Technology Jakob S. Jensen After Sales Manager Claus Egemar Engineer / Technology Poul Andersen Managing Director Allan Andersen Chief Accountant Marc Kierdorf Area Sales Manager Torben Drost Larsen Engineer / Technology Thomas Kirchheiner Engineer / Technology Connie B. Søllested Controller Mette B. Hansen Marketing Coordinator Jens Meng Service Engineer Per Jensen Service Engineer Klaus Holm Workshop Ulrik Aarup Workshop

  3. WHERE IS SIMATEK BULK SYSTEMS?

  4. Simatek Bucket Elevator

  5. SIMATEK BUCKET ELEVATOR - STANDARD The most distinct advantages of Simatek bucket elevators: • Gentle conveying • Space-saving conveying system • Abrasive as well as fragile products • Flexible system • Variation • No risk of product mixing • Energy saving • Trouble-free cleaning • Easy maintenance • ATEX zone 21 and 22

  6. SIMATEK BUCKET ELEVATOR - EASY CLEAN Inspection doors and an open construction ensure easy access for cleaning and inspection Produced in stainless steel with a smooth finish CIP-station for simple and efficient cleaning of buckets and chain New inlet with inspection doors for easy cleaning

  7. SIMATEK BUCKET ELEVATOR – 12E The small conveying solution Small construction form Bucket contents = 1.2 liters Max. capacity = 5.0 m3/h

  8. SIMATEK BUCKET ELEVATOR - CAPACITY Type 12: Bucket contents = 1.2 liters at 100% fillingMax. capacity = 5.0 m³/h Type 33: Bucket contents = 3.3 liters at 100% fillingMax. capacity = 13.4 m³/h Type 110: Bucket contents = 9.7 liters at 100% fillingMax. capacity = 26.5 m³/h Type 160: Bucket contents = 16.0 liters at 100% fillingMax. capacity = 45.7 m³/h Type 200: Bucket contents = 20.0 liters at 100% fillingMax. capacity = 60.0 m³/h

  9. SIMATEK BUCKET ELEVATOR – BUCKET QUALITY PP-bucket (white) Polypropylene approved for the food industry Max. temp.: 60°C (continuously) PP-bucket (blue) Polypropylene approved for the food industry Max. temp.: 60°C (continuously) PP-bucket (+glass) Polypropylene added glass for temperature stabilisation Max. temp.: 90°C (continuously) Antistatic bucket Polypropylene in anti-static execution Max. temp.: 60°C (continuously) Detectable bucket Detectable polypropylene - FDA-approved Max. temp.: 60°C (continuously) Stainless steel bucket Bucket produced in stainless steel - AISI 304/316 Electroplate bucket Electroplate bucket produced in mild steel (st. 37)

  10. Simatek Accessories

  11. ACCESSORIES – PRODUCT DISPENSER • (patent pending, PA 2009 70193) • Developed especially to optimize the capacity of bucket elevators • Extended operating reliability • Minimized product waste • Gentle product handling • Optimum and simple capacity control • Minimum maintenance required • Even and constant filling degree • Increased capacity • Longer life time on service parts and elevator

  12. ACCESSORIES – CIP-STATION • Optimum cleaning inside and outside of the buckets • Elimination of bacterial growth contamination at product change • Optional programming of the cleaning cycle • Minimum consumption of water and air • Easy access for service purposes • External control and monitoring • Also mountable on existing machines

  13. ACCESSORIES – MOBILE WASHING UNIT • Mobile washing unit for cleaning of several elevators • Produced to meet the still growing demands on hygienic conveying • of bulk products • Mountable on all Simatek bucket elevators • Efficient cleaning of buckets and chain • PLC-control • Optional programming of the cleaning cycle • Easy access for service purposes

  14. ACCESSORIES – VIBRATING FEEDER • Ensures uniform product flow • Maximum use of elevator capacity • Minimal product wastage • No time wasted due to a blocked inlet • Variable settings for load-filling • Easy access for inspection and cleaning • Straightforward assembly and connection

  15. ACCESSORIES – VIBRATING FEEDER • Ensures uniform product flow • Maximum use of elevator capacity • Minimal product wastage • No time wasted due to a blocked inlet • Variable settings for load-filling • Easy access for inspection and cleaning • Straightforward assembly and connection

  16. ACCESSORIES – INTERMEDIATE OUTLET • May be installed according to requirements on the horizontal sections • CAD-designed curve guides ensure low friction and minimum wear • Activated by a compressed air cylinder • The cylinder is equipped with position indicators • with ”reed-switches” • The cylinder is controlled by a magnetic switch

  17. ACCESSORIES – AUTOMATIC CHAIN TENSION • Extended operating reliability • A constant optimum chain tension • Extended lifetime of chains • Low maintenance costs • Also mountable on existing machines

  18. ACCESSORIES – AUTOMATIC CHAIN LUBRICATION • Automatic chain lubrication system for the bucket elevators • Lower power consumption • Less noise • Higher reliability • Longer service life • Fewer interruptions of operation

  19. Simatek After-Sales Service

  20. SIMATEK AFTER-SALES SERVICE • - Individual service agreement • Advantages of a service agreement on Simatek bucket elevators: • Shutdowns minimised • Servicing carried out by specially trained service engineers • 24-hour ”hotline” telephone service • Increase in total user-life of machines • On-going optimisation of machines and equipment • Detailed service report of each elevator once service is complete

  21. Simatek Product References

  22. SIMATEK PRODUCT REFERENCES Dog biscuits Grass seed Fly ash Fish feed Chips Marble Cracklings Caramels Chewing gum Wooden pellets Meatballs Peanuts Pastilles Petfood Spices Rape

  23. SIMATEK GLOBAL SALES Scandinavia Europe Russia Asia USA The Middle East South America Australia

  24. The End

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