Roadmap Compressor Data Management by Bernd Schmalhorst

1. Roadmap Compressor Data Managementby Bernd Schmalhorst

2. Agenda • Data Readiness – Industry situation today • End result working group / smart dictionary • Present initiatives worldwide • ISO approval • Possible next step(s)

3. SMALL CLOSED COMMUNITIES 2-3 Years mark Internal Company Standards International Standards Data Readiness today DATA READINESS ONE TO ONE E-HANDOVER INTERCOMMUNITY EXCHANGE EMERGING External Data Readiness Phases MATURING INTERCOMMUNITY EXCHANGE Time Today 2-3 Year 5 Year Internal Data Readiness Phases EXTERNAL PROCESS INTEGRATION INTERNAL PROCESS INTEGRATION SUB PROCESS OPTIMIZATION WORK PROCESS STANDARDIZATION Equipment Suppliers Plant Owner EPC contractor

4. Taxonomy of Taxonomy of Taxonomy of Taxonomy of Physical Objects Physical Objects Properties Properties Component Component Property Property • • Bearing Bearing assy assy • • Distance Distance • • Radial Radial • • Length Length Definitions Definitions By specialisation, By specialisation, • • Axial Axial • • Diameter Diameter discriminators and pictures discriminators and pictures • • Compressor Compressor • • Inner Inner • • Centrifugal Centrifugal • • Outer Outer • • Seal Seal • • Seal Seal Assy Assy Assemblies Assemblies Data Norm Sheets Data Norm Sheets (Object > Properties) (Object > Properties) Centrifigal Centrifigal Bearing Bearing assy assy (Compressor) (Compressor) Specifications Specifications • • Inner (Diameter) Inner (Diameter) • • Bearing Bearing assy assy • • Axial Axial • • Housing Housing Magnetic (Bearing) Magnetic (Bearing) • • Pad Pad • • Currentl Currentl • • Seal Seal assy assy • • Voltage Voltage Meta Model ICAAMC Smart Dictionary Meta Model ICAAMC Smart Dictionary End result working group / smart dictionary

5. End result working group / smart dictionary

6. End result working group / smart dictionary

7. End result working group / smart dictionary

8. End result working group / smart dictionary Diameter of centre ring divided by offset

9. End result working group / smart dictionary Paper Form (API617) Digital Formal Form Conform ISO Input for Applications (Computer Interpretable Data!) Web Form Easy reading

10. End result working group / smart dictionary • Outstanding work on “smart dictionary” • Review final dictionary on website • Agree terms / naming • Agree properties • Complete pictures • Effort required per company < 40 hours • Work is split over the 4 participating companies • Review to be completed end of August 2006 • Dictionary to be completed end of September 2006

11. Semantically Level Computer Interpretability Working Method or Procedure 90% generated Standard Automatic generation ISO 15926 Company Dictionary Intelligent Searching ICAAMC Dictionary Reduce Complexity 30% Product Model API617 Data Sheet Data (Document/Model) Process API617 Generator Total Life Cycle Preparation Hand over Data Procurement D1 ERP Centrifugal Compressor Dep 2 Lub- Oil All legacy systems Department 3 Whole Company Compressor System Application System Organization Producttype End result working group / smart dictionary

12. Present initiatives worldwide • Europe: • EPISTLE • POSC Caesar (Norway) • USPI (Netherlands) • PISTEP (UK) • NAMUR / Prolist • US: • FIATECH • POSC • Asia • ECOM (Japan) • KAIST (Korea)

13. Present initiatives worldwide • Companies (more or less) involved • End users • BP • Dow • Dupont • Chevron Texaco • Norsk Hydro • Shell • Statoil • Total Fina Elf • Contractors • Aker / Kvaerner • ABB Lummus • Bechtel • Fluor • FMC • Foster Wheeler • Halliburton • JGC

14. ISO Approval • Technical Committee (TC) 184 is responsible for Industrial Automation Systems and Integration. • Subcommittee 4 (SC4) is responsible for Industrial data. • This includes ISO 15926-4 (Reference Data Library) • TC184/SC4/WG3/T25 • WG3: Product modelling • T25: Oil / Gas / Process / Power ICAAMC Board decided to directly go to TC184 / SC4 with initial technical specification with involvement of ISO rotating equipment expert.

15. ISO Approval ISO TC 118 / ISO 15926

16. Next Steps – Possible Roadmap First step ICAAMC Shell DEP 82.00.10.20-Gen Standard forms / views Documents Level of automation /implementation of ISO standards Standardized data Non-standard data Time 7 1 2 4 5 6 3 Legacy systems get import + export capabilities, data/document integration Electronic product models replace datasheets (design data) Electronic data hand-over required acc. to standards (for equipment history records) PDM systems with product models using standard data & relations Buyers and Suppliers catalogues use product modelling standards PDM systems with product decomposition and data to document relations Use of standard terminology (classification) in legacy systems (e.g. SAP, PDM, CAD)

17. Next Steps – per Company • POSSIBLE NEXT STEPS PER COMPANY: • Internal projects such as • API datasheet generator • Transfer to legacy system (e.g. ERP) • Knowledge management • Input to data classification

18. Next Steps – for ICAAMC group • POSSIBLE NEXT STEPS : • Joint Industry project initiated by ICAAMC: • Extension with other compressors (gear type and expander) • Extension with compressor systems (lube oil, seal gas, main process) • Extension with drivers (Gas Turbine, Steam Turbine) • Set-up a collaboration team of the industry supply chain (end users, EPC contractors, OEM suppliers) with compression specialists • Participate (at management level) in global industry alignment on lifecycle data standardization (ref. Wilmington agreement)

19. My contact details Siemens AG, PG IIO Information OfficeBernd SchmalhorstWolfgang - Reuter - Platz47053 Duisburg, GermanyTel : +49 203 605 4160Fax: +49 203 605 4112Mobile: +49 162 235 7648Mailto: bernd.schmalhorst@siemens.com

20. Thank you!