1 / 11

Engineering 470 Project

Engineering 470 Project. Redesign proposal for the 1999 Mercury Cougar (SW-164) exterior mirrors. By John Uken. “Introvert”. The ‘99 Cougar Ext. Mirror. North American and European designs RHD and LHD Convex glass Heated mirror glass Breakaway design Dual pivot Spring-loaded.

karly-dale
Download Presentation

Engineering 470 Project

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. Engineering 470 Project • Redesign proposal for the 1999 Mercury Cougar (SW-164) exterior mirrors By John Uken “Introvert”

  2. The ‘99 Cougar Ext. Mirror • North American and European designs • RHD and LHD • Convex glass • Heated mirror glass • Breakaway design • Dual pivot • Spring-loaded

  3. Current Problems • Vertical force • Breakaway • Failure • Car wash test • Failure at Ford’s Belgium car wash • Assembly • 11 Screws • 5 Re-orientations

  4. Proposed Redesign • 1994 Ford Mondeo Mirror (European) • Robust dual pivot breakaway design • Diecast brackets • Redesign • Incorporate Mondeo- like brackets into current housing and base

  5. Design Photographs Electrical Components

  6. Design Photographs Current Housing Subassembly

  7. Design Photographs Current Base with Hinge, Hinge Plate and Screws

  8. Design Photographs Redesign Brackets with Current Actuator

  9. Design for Assembly • Design for assembly (DFA) analysis • Current design • Redesign

  10. Conclusion • Design feasibility • Cost • Quality • Final decision based on: • Cost • Quality • Reputation

  11. My Personal Conclusion • Proceed with redesign • Save reputation with Ford • Encourage further business • Improve current relationship • Produce only quality parts • Reduce warranty costs • A product you can be proud of

More Related