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WISE-4051 Device Installation Guide | Step-by-Step Instructions

This webinar presented by Mark Brown from Kors Engineering provides detailed steps on how to install and program a WISE-4051 device. Learn about wiring, programming, and configuration with Kepware. Get insights on device usage and testing procedures. The guide includes essential information, equipment requirements, and Wi-Fi setup instructions for smooth installation. Access recording and take a short survey at the end to enhance your learning experience. Start monitoring equipment efficiently with the WISE-4051 device today!

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WISE-4051 Device Installation Guide | Step-by-Step Instructions

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  1. How to install a WISE-4051 Device Presented By: Mark Brown Kors Engineering MACH2 www.WeSpeakMachine.com

  2. Lines Muted Raise Hand for Questions Recording of Webinar to be Emailed Short Survey at the end MACH2 www.WeSpeakMachine.com

  3. Agenda • What is a WISE-4051? • What can I use the WISE-4051 for? • How do I wirea WISE-4051? • How do I program a WISE-4051? • How do I configure Kepware to talk to it? MACH2 www.WeSpeakMachine.com Brochure Screens Confidential

  4. What is a WISE-4051? • A stand-alone devise that allows us to monitor equipment that does not have a PLC, or has a PLC that does not have a way to connect to the plant’s network. • Has 8 digital input (DI) points. • Each digital input drives an internal counter. • Lives on a Wi-Fi network, allows the Mach2 server to read the counters. MACH2 www.WeSpeakMachine.com Brochure Screens Confidential

  5. What can the device be used for? • Our most typical use: Your existing machine provides a dry contact input that closes, then opens, each time the machine completes a “cycle”. This input is used as Mach2’s “CycleCounter”. • One WISE device can be used to monitor multiple machines, or multiple points within the same machine. • It can also monitor any other status that you would like from your existing machine through additional dry contact inputs. MACH2 www.WeSpeakMachine.com Brochure Screens Confidential

  6. Getting Started… • Things you’ll need: • A WISE-4051 (duh). • A 24VDC power source. • A small, flat blade screwdriver (3/32”). • A cell phone, or other device to connect via Wi-Fi (no special app is required, simply a web browser). • From the network the WISE is going to be attached to: • A dedicated IP address. • The subnet mask & gateway. • The network’s SSID. • The network’s security “Type” (Open, WPA/WPA2). • The network’s security key (password). MACH2 www.WeSpeakMachine.com Brochure Screens Confidential

  7. How to Wire a WISE-4051 (Power) MACH2 www.WeSpeakMachine.com Brochure Screens Confidential

  8. How to Wire a WISE-4051 (Input Signals) • Connect dry contacts from your machine (WorkCenter): MACH2 www.WeSpeakMachine.com Brochure Screens Confidential

  9. How to Program a WISE-4051 • (Attaching to the Device) • Remove power. • On the back side of the WISE, set DIP “Switch 1” of “Bank 1”down. • Re-apply power. • On your cell phone (or PC), enable the Wi-Fi interface (make sure you’re set up for DHCP mode). • Select the SSID: WISE-4051_XXX • Open a browser, enter the configuration page’s URL: http:192.168.1.1/configand you should see this popup: MACH2 www.WeSpeakMachine.com Brochure Screens Confidential

  10. How to Program a WISE-4051 • (Logging In) • In “Account”, enter root (case sensitive). root 00000000 • In “Password”, enter 00000000 (8 zeros). • Press “Login”. (This will take you to the general Information screen in the next section to begin the configuration process.) MACH2 www.WeSpeakMachine.com Brochure Screens Confidential

  11. How to Program a WISE-4051 • (Information Setup) • Select “Configuration” in the left column. • Select the “Information” tab on the top. • If you like, you can enter descriptions in the listed blanks (not mandatory). • Select “Submit”. MACH2 www.WeSpeakMachine.com Brochure Screens Confidential

  12. How to Program a WISE-4051 • (Wi-Fi Setup) • Select the “Wireless” tab on the top. • Under “WLAN Mode”, select • “Infrastructure Mode ”. • Enter your SSID . • Enter your Security Type. • Enter your Security Key, (then scroll down). MACH2 www.WeSpeakMachine.com Brochure Screens Confidential

  13. How to Program a WISE-4051 • (Wi-Fi Setup) • Enter the IP assigned. • Enter the Subnet Mask . • Enter the Gateway. • Select “IP Mode”: “Static”. • Select “Submit”. MACH2 www.WeSpeakMachine.com Brochure Screens Confidential

  14. How to Program a WISE-4051 • (Counter Setup) • Select “I/O Status” on the left. • Select the “Configuration” tab. • Under “Channel”, select “All”. • Under “Mode”, select “Counter”. • Check the box “Digital Filter” to enable it. • Set “Min Low Signal Width” = 500 .* • Set “Min High Signal Width” = 500 .* • Check the box “Keep Last Value”. • Select “Submit”. MACH2 www.WeSpeakMachine.com Brochure Screens Confidential

  15. How to Program a WISE-4051 • (Counter Setup) • Scroll down to see the results of your selections: MACH2 www.WeSpeakMachine.com Brochure Screens Confidential

  16. How to Program a WISE-4051 • (Counter Testing) • Select the “Status” tab. • Confirm that the “Mode” for each counter is set to “Counter”. • Confirm that each channel’s slider is set to “Start” (this enables the counter to increment). • Observe that each time one of the dry contacts cycle, the associated counter’s “Status” increments by 1. • Each counter can be reset to “0” by pressing the associated “Reset” button MACH2 www.WeSpeakMachine.com Brochure Screens Confidential

  17. How to Program a WISE-4051 • (Releasing it to the wild) • Power the device down. • Set all the DIP switches back to the “Up” position. • Reapply power. The original SSID (WISE-4051_XXX) will no longer be visible from your phone, but now the WISE will appear on your network on the newly entered IP. • Within a few seconds, you should get an indication on the unit that it is communicating by observing the LED indicators. MACH2 www.WeSpeakMachine.com Brochure Screens Confidential

  18. How to Program a WISE-4051 • (Releasing it to the wild…) • Status/Com: • Blinking Green when module starts to work. • Blinking Yellow when communicating. • AP/Infra: Green = On in “AP Mode”. • Off in “Station Mode” (Infrastructure). • Signal Indicator: Signal strength in “Station Mode”. • TX: Blinks when it is transmitting data. • RX: Blinks when it is receiving data. MACH2 www.WeSpeakMachine.com Brochure Screens Confidential

  19. How to Install a WISE-4051 • (Input / Counter Modbus Addressing) MACH2 www.WeSpeakMachine.com Brochure Screens Confidential

  20. How to Install a WISE-4051 • (Kepware Configuration) • Open the Kepware Configurator. • Select “Click to add a channel”. • Scroll down and select “Modbus TCP/IP Ethernet”. • Select “Next. MACH2 www.WeSpeakMachine.com Brochure Screens Confidential

  21. How to Install a WISE-4051 • (Kepware Configuration) • Set a Name for the channel. (typically the WorkCenter’s PLC name, but for this example, we’ll use “Training”). • Select “Next”. MACH2 www.WeSpeakMachine.com Brochure Screens Confidential

  22. How to Install a WISE-4051 • (Kepware Configuration) • Accept the default settings by selecting “Next” for the next several screens until you see this screen. • Review your settings, and if everything looks Ok, select “Finish”. MACH2 www.WeSpeakMachine.com Brochure Screens Confidential

  23. How to Install a WISE-4051 • (Kepware Configuration) • Select “Click to add a device”. • Enter a name (for this example we’ll use “WISE”, typically we would use “PLC”). • Select “Next”. MACH2 www.WeSpeakMachine.com Brochure Screens Confidential

  24. How to Install a WISE-4051 • (Kepware Configuration) • Enter the desired IP, leaving the other text in place. • Select “Next”. MACH2 www.WeSpeakMachine.com Brochure Screens Confidential

  25. How to Install a WISE-4051 • (Kepware Configuration) • Accept the default settings by selecting “Next” for the next several (9-10) screens until you see this screen:”. • Review your entries, then select “Finish” at the bottom. MACH2 www.WeSpeakMachine.com Brochure Screens Confidential

  26. How to Install a WISE-4051 • (Kepware Configuration) • You’ll be taken to this screen, (notice your IP is listed): • Select “WISE”. • “Select “Click to add a static tag”. MACH2 www.WeSpeakMachine.com Brochure Screens Confidential

  27. How to Install a WISE-4051 • (Kepware Configuration) • Enter a “Name” for the new point (CycleCounter): • Enter an “Address” (40001, 40003, 40005, etc.): • Leave the “Data Type” at the default setting (Word): • Select “Read Only”: • Select “OK”: MACH2 www.WeSpeakMachine.com Brochure Screens Confidential

  28. How to Install a WISE-4051 MACH2 www.WeSpeakMachine.com Brochure Screens Confidential

  29. Upcoming Mach2 Training Webinar Benefits of using a Mach2 Thick Client July 25th, 2019 2:00 PM – 3:00 PM EST Presented By: Mike Arnott Register on www.KorsEngineering.com Evites to also be sent shortly MACH2 www.WeSpeakMachine.com

  30. QUESTIONS ? Mark Brown Mark@KorsEngineering.com Support Page: www.KorsEngineering.com/Support Phone: (248) 706-1540 MACH2 www.WeSpeakMachine.com

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