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Explore the trends and statistics in the semiconductor industry, comparing the slowing adoption of new technology to the myth vs. reality. Discover the challenges and opportunities in leading-edge semiconductor technology adoption.
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Industry TrendsCompare and ContrastHarry FosterChief Verification Scientist
State of the Industry Statistics Mindless There are three types of lies - lies, damn lies, and statistics. -Mark Twain
Slowing Adoption of New Technology 2005 1.72B Transistors Dual Core Itanium 2004 592MTransistors Itanium 2 (9MB cache) 2002 220M Transistors Itanium 2 2000 42M Transistors Pentium 4 1999 9.5M+ Transistors Pentium III 1997 7.5m+ Transistors Pentium II 1995 5.5M+Transistors Pentium Pro 1993 3.1M+Transistors Pentium 1989 1,290,000 Transistors 486 1985 275,000 Transistors 386 1982 134,000 Transistors 286 1979 29,000Transistors 8088 2008 2Billion transistors Tukwila Quad Core 4
Frequent Statements About the Slowing of Technology Adoption “The problem is that Moore's Law has collapsed," he says. Coburn asserts that there has been a slowdown in the previously steady move to smaller geometries and larger wafer sizes. Pip Coburn, Coburn Ventures December 15th, 2008 Source: Barron’s “Why it’s going to get a lot worse,” Eric J. Savitz. Dec. 15, 2008 http://online.barrons.com/article/SB122912495865802961.html?mod=gartner “The slowdown in process technology transitions will mean that the semiconductor industry will be driven more by economics than technology …” “You are not seeing these geometries rise and fall off the way they did before. Rather, they are living on.” Len Jelinek, Director and chief analyst, Semiconductor Manufacturing, for iSuppli Source: EE Times,“ISuppli: Gear costs to derail Moore's Law in 2014," Dylan McGrath, June 16, 2009 http://www.eetimes.com/news/latest/showArticle.jhtml?articleID=217900102 “And, the customers have slowed down or delayed their technology transitions either by leveraging their existing installed base or just by delaying their new product introduction for later.” Eric Meurice, Chairman, President and CEO ASML Holding N.V. Source: Q4 2008 Earnings Call. January 15, 2009 http://seekingalpha.com/article/115001-asml-holding-n-v-q4-2008-earnings-call-transcript?page=-1 5 5
Design Completion Trends Source: VLSI Research, Design Completions, September 2008 6 6
Silicon Volume of Wafer Starts(in 300mm Wafer Equivalents) Source: VLSI Research, Silicon Demand, EDA Tech Forum June, 2009 7 7
Reticle Sales Trends Source: VLSI Research, Reticles, September 2008 8 8
Waffer in ProductionIC Fab Capacity by Node * * Note: Realized Source: VLSI Research, December 15, 2008 9 9
Capacity Utilization Improvement Favors 65/45nm Technology Capacity by Node - April Source: Selantek Capacity Analysis, May, 2009, and October 2009 10
2005 1.72B Transistors Dual Core Itanium 2004 592MTransistors Itanium 2 (9MB cache) 2002 220M Transistors Itanium 2 2000 42M Transistors Pentium 4 1999 9.5M+ Transistors Pentium III 1997 7.5m+ Transistors Pentium II 1995 5.5M+Transistors Pentium Pro 1993 3.1M+Transistors Pentium 1989 1,290,000 Transistors 486 1985 275,000 Transistors 386 1982 134,000 Transistors 286 1979 29,000Transistors 8088 Slowing Adoption of New Technology Adoption of Leading-Edge Semiconductor Technology Is at the Same Rate as in the Past 2008 2Billion transistors Tukwila Quad Core 11
60% PCs & Cellphones Huge growth in smartphones 2013 1/3 cells a smartphones Communication Computing Digital Video Forecast Consumer Electronics
SOC Design & VerificationEmbedded Microprocessor Cores Trend
45-nm Wolfdale 65-nm Conroe What Does 45-nm Mean To Us?Challenges and Opportunities • Active and standby leakage accounts for 65% of overall power consumption at 45-nm • Low-power techniques are necessary at 45-nm • 45-nm offers 2X reduction in die size or 2X increase in gate count over 65-nm 300 mm2 45-nm wafer
Myth vs. Reality?Rising Design Costs Will Limit New Applications 17
Transistors Produced per Electrical Engineer Nearly 4-Orders of Magnitude since 1985 Source: Technology Research Group – EDA Database, 1986, EDA TAM, 1989 & Gartner/Dataquest 2005 Seat Count Report, Gary Smith EDA, 2008 Seat Count Analysis VLSI Research, 2008 - Transistors Produced Analysis 18 18
EDA Revenue Is Flat 2% of IC Revenue Source: Mentor Graphics, EDAC MSS & SIA WSTS 19
EDA Cost per Transistor vs Total IC Revenue per Transistor IC Revenue/Transistor ($) Source: SIA, VLSI Research, Federal Reserve Note: EDA Cost Consists of EDA License and Maintenance revenue adjusted for Inflation… 1985 - 2007 20 20
SOC Design Costs Forecasted to Exceed $100 Million Within 3 Years 1 2 Notes: • Total Hardware Engineering Costs + EDA Tool Costs • Total Software Engineering Costs + Electronic Software Design Tool Costs Source: 2007 ITRS Roadmap 21
Software Developers Outnumber Hardware Designers 2-to-1 (in 000’s) Source: VDC - Embedded Systems Market Statistics 2007 22
System Design Has Shifted to the Semiconductor Suppliers Apps Apps Apps Apps Apps Service Abstraction Middleware OS CPU MEM SW Driver SW Driver SW Driver SW Driver HW HW HW HW Buses Much of what was part of the end-system is now incorporated within a System-On-Chip 23
Rising Design Costs Limit New Applications Semiconductor Companies Are Assuming More of the System and Embedded Software Engineering Design Responsibility 24
Myth vs. Reality?Verification Is Keeping Up With Moore’s Law
Size (# transistors) Time (years) An Optimistic View of the Productivity Gap • Let’s assume… • Number of transistor doubles every 18 months (58% / yr) • Amount of logic we can design doubles every 2 years (41% / yr) • Amount of logic we can verify doubles every 2.5 years (25% per year)
DesignGap VerificationGap Ability to Fabricate Ability to Design Design Size in Millions of Gates Ability to Verify Productivity Gap • The Verification Gap • Many companies still using 1990’s verification technologies • Traditional verification techniques can’t keep up * Based on data from the 2003 ITRS, Collett International 2004 FV Survey, and customer surveys 27
The Verification GapDirected TestState-of-the-Art Verification Circa 1990 • Imagine verifying a car using a directed-test approach • Requirement: Fuse will not blow under any normal operation • Scenario 1: accelerate to 37 mph, pop in the new Lady GaGa CD, and turn on the windshield wipers
A Few Weeks Later. . . . . The Verification GapDirected TestState-of-the-Art Verification Circa 1990 • Imagine verifying a car using a directed-test approach • Requirement: Fuse will not blow under any normal operation • Scenario 1: accelerate to 37 mph, pop in the new John Mayer CD, and turn on the windshield wipers
The Verification GapDirected TestState-of-the-Art Verification Circa 1990 • Imagine verifying a car using a directed-test approach • Requirement: Fuse will not blow under any normal operation • Scenario 714: accelerate to 48 mph, roll down the window, and turn on the left-turn signal
Concurrency Challenge • A purely directed-test methodology does not scale • Imagine writing a directed test for this scenario! • Truly heroic effort—but not practical
Today’s Concurrency Challenge Packet-Based Design TLP Arbiter Tx From Fabric To PHY RetryMemory DLLP Rx From RX
Size (# transistors) Time (years) What Are We Doing To Close The Gap?
2005 1.72B Transistors Dual Core Itanium 2004 592MTransistors Itanium 2 (9MB cache) 2002 220M Transistors Itanium 2 2000 42M Transistors Pentium 4 1999 9.5M+ Transistors Pentium III 1997 7.5m+ Transistors Pentium II 1995 5.5M+Transistors Pentium Pro 1993 3.1M+Transistors Pentium 1989 1,290,000 Transistors 486 1985 275,000 Transistors 386 1982 134,000 Transistors 286 1979 29,000Transistors 8088 Moore with Less Verification for Every Man, Woman, and Child in India 34
Myth vs. Reality?70% of the project effort is spent in verification….
Design 54% Verification 46% Design 51% Other14% Verification 35% Design Engineers Are Becoming Verification Engineers Source: 2007 Farwest Research IC/ASIC Functional Verification Study, Used with Permission
Faster Computers MIPs 38
Lots of Computers AMD Grid AMD Grid Growth 2001-2006 (Relative to 2001 = 1.0) 25 20 15 10 5 0 2001 2002 2003 2004 2005 2006 Source: The AMD Grid: Enabling Grid Computing for the Corporation, August 2006
Designs completed on time according to project's original schedule Results2/3 Projects Miss Schedule Source: 2007 Far West Research and Mentor Graphics
Results77% Respins Due to Functional Bugs Designs Spins First Silicon Success Source: Collett International 2002, 2004, Farwest Research 2007 Functional Verification Study
ResultsTypes of Flaws Source: Collett International 2002, 2004, Farwest Research 2007 Functional Verification Study
ResultsCauses of Functional Flaws Source: 2007 Far West Research and Mentor Graphics
Myth vs. Reality?The industry is evolving its verification capabilities?
DesignGap VerificationGap Ability to Fabricate Ability to Design Design Size in Millions of Gates Ability to Adopt? Ability to Verify Productivity Gap • The Verification Gap • Many companies still using 1990’s verification technologies • Traditional verification techniques can’t keep up * Based on data from the 2003 ITRS, Collett International 2004 FV Survey, and customer surveys 46
Dynamic Techniques Usage Source: 2007 Far West Research and Mentor Graphics
Static Verification Techniques Usage Source: 2007 Far West Research and Mentor Graphics
Recap • Industry fails to mature its processes • Concurrency is difficult to verify • Throw lots of bodies at the problem • Throw lots of computers at it too • All this . . . and poor results