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NX7 and NX70 PLC Introduction From “OEMax NX7 NX70 Introduction CN rev11.ppt”. Thomas Sugimoto Strategic Marketing Manager. Outline. PLC Market Trends OE Max Following the Trend NX-7 and NX-70 Comparison Two NX-7 Product Families NX7 Controller Features and I/O Expansion
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NX7 and NX70 PLC IntroductionFrom “OEMax NX7 NX70 Introduction CN rev11.ppt” Thomas Sugimoto Strategic Marketing Manager
Outline • PLC Market Trends • OE Max Following the Trend • NX-7 and NX-70 Comparison • Two NX-7 Product Families • NX7 Controller Features and I/O Expansion • Successful Applications with NX7 PLC • High Performance and Modular I/O with NX70 • NX70 Product Portfolio • Successful Applications with NX70 PLC • Question and Answer
Global PLC Market Trends • Global End Users outsourcing design work to OEMs and SIs • PLC Buying Power is moving to OEMs and SIs • OEMs tend to use many small PLCs instead of one large PLC • Global OEMs now building Machines in China • Previously machines were imported into mainland China • Lower costs by sourcing Components (PLCs) inside China • Global OEMs purchase PLCs as Components • Buy best component for the job at the best price • Pay for only the necessary performance and features • Do not standardize on one brand for all components • Consequently no PLC supplier has more than 26% of the China PLC market OE MAX Controls OE Max Controls Bridge Drives Inverter Servo NX PLC NXIO DIO SW
China PLC Market Trends • Over 75% of China PLC Market is Small PLCs • GongKong 2003 - 75% of units and 64% of CNY (mainland only) • Small PLC is <256 I/O pts • PLC growth is also strongest with Small PLCs • Growth from 10-20% per year
OEMax is following the Market Trend, Satisfying the needs of OEMs
OE Max follows the Market Trend • OE Max PLCs focus on: • Micro to Small PLCs • OEMs, Independent System Integrators Turbo Air Compressor OEM DVD, TV Machine Builder OEM • OE Max PLCs do NOT focus on • Large PLCs – large PLCs moving towards DCS, Process Markets • Large End Users
TM OE Max follows the Market Trend • For Micro and Small PLC Market, Maximizing Value is more important than Performance and Features • What does maximizing Value mean? • Right PLC for the application at a competitive price • Prompt Service • High Reliability and Global Brand Quality Maximum Value for OEMs SM
Comparison of NX7 and NX70 PLC - 2 Series of OE Max PLCs - Choose the Series based upon your Processor and I/O Performance needs
Comparison of NX7(S) and NX70 PLCs NX7(S) Micro PLC • Box-type – DIN rail • Small, Economical • 104pt Digital, Analog (in 2006) • Embedded Functions • Counter • Pulse Output • Pulse Catch NX70 Small PLC • Modular – Backplane • High Performance • 384pt Digital, 96ch Analog max • Many Function Modules • RTD, Thermocouple • Motion Modules – Pulse Output, High Speed Counter • Network Modules - “WireLink”, Serial Communication Modules
Two NX7 Models - Choose the model which fits your application at the lowest cost
Two Models of NX7 PLC • Standard (NX7S-XXXX) - No I/O Expansion • 10/14/20/28/40/48pt Bases • Standard Features Include • 24VDC Inputs, 24VDC Transistor, or AC/DC Relay Outputs • 120/240VAC • 2KWord Program Memory and 2KWord Data Memory • 2 Serial Communication Ports • Flash Program Backup,128W Flash Data Backup • Target Smaller Machine Control Applications • Extended (NX7-XXXX) – I/O Expansion Supported • 28/48pt Bases plus up to 104pts with Expansion I/O Modules • Extended has all features of the Standard version plus: • Larger 9KWord Program Memory, SuperCap and Battery Backup of 2KWord Data • RTC –Real Time Clock • Analog I/O (Year 2006) • Target Machine Control, Temperature Control, Data Logging • SCADA (Supervisory Control and Data Acquisition)
NX7(S) Controller Features DIN-RAIL Mounted PLC – No backplane • Diagnostic LED’s • RUN/PROG/ERROR • COM1/COM2 I/O Terminal Block I/O Status LEDs • COM1 • RS-232/485 Port • Connect to PC Optional I/O Expansion Bus Connector* • COM2 • RS-232*/485 Port • Modbus RTU slave • User Defined Protocol • 3-Position switch • RUN/RMT/PROG Battery* (Inside Cover) I/O Terminal Block Compact Dimension (WxHxD) : 10,14,20,28 points= 100x 90x 78mm 40,48 points= 146x 90x 78mm *Varies based upon NX7(S) model
NX7 (only) I/O Expansion Add up to 2 I/O Expansion Blocks to Controller Base Unit (Extended Model only) I/O Terminal Block I/O Status LED’s Expansion Bus Connector Expansion Bus Connector I/O Terminal Block Dimension (WxHxD) : 100mm x 90 mm x 78mm (Same size as 10,14,20,28 Point Controllers)
Successful NX7 PLC Applications (includes NX7S)
Material Handling WinGPC Programming Software EOI – Text Display Label Printer Bar Code Reader Applications - Label Printing - Bar Code Reader - Conveyor Serial Port #1 RS232C /RS485 Serial Port #2 RS232C /RS485 NX7 Controller Base Unit I/O Expansion Bar Code Reader
MODEM MODEM MODEM SCADA (Supervisory Control and Data Acq) SCADA Software on PC • Applications • Flood Control & • Waste Water (no • battery) • Building HVAC & • Lighting Control PC Modbus Master NX7 Modbus Slaves Data Monitoring (wireless communications)
Tire Components • Application: • Winding (Wire Reel) • Production of thin Tire Cord from thick Steel Wire NX7 - Machine Control RUN/STOP Commands Thick wire to Thin Wire Inverter (AC Drive) - Winder
Special Lift Applications • Application: • Small Lifts • NOTE: Larger Lifts should use NX70 NX7 – Wheelchair Lift Control Panels Motor Control Songsan Special Elevators Co
Environmental Protection • NX7 Machine Control • Easy Expansion I/O up to 104pts • Reliable in Hard Environment • Application: • Filter Press • Filter sludge from mine waste water under high pressure Hengshui Haijiang Filter Press
Assembly Machine • Application: • Ornament(Bracelet) Machine • Place beads on bracelet quickly • and reliably NX7 – easy 2-Axis Motion Control NX7 PTO to Low-Cost Steppers
Molding Machine NX7S – NX7S 40-48pt Digital I/O- Less demanding application than Plastic Injection molding so NX7S fits application well • Application: • Rubber, Silicone Molding Machines Xiamen Xin Ren Bao
NX70 Features • NX70 has the performance of a Medium PLC • 20KWord Program with 0.2usec/step but the size and cost of a Small PLC • NX70 targets applications that require: • Larger program size • Higher execution speed • Large amounts of I/O – up to 384 digital I/O and 96 analog I/O • 32-pt digital module • 8-ch analog module • Networking - WireLink • Special Function Modules such as RTD, Thermocouple, High Speed Counter, Pulse and PWM output • Large number of Serial Ports – up to 24 additional serial ports
NX70 Design Traditional Backplane design for High Performance
NX70 Product Family - Processors, Digital and Analog I/O, High Speed Counter, Pulse/PWM Output, Serial Communications, Wirelink Network
NX70 CPU Models : CPU70p1, CPU70p2 • NX70-CPU70p1 • Max I/O points : 384 points • RS232C/ RS485, 1port (Programming Tool, for MMI S/W, T/P….) • Program Memory : 9.6K words built-in • Data Memory : 2k Words built-in • NX70-CPU70p2 • Max I/O points : 384 points • RS232C/ RS485, 2port (Programming Tool, MMI..) • Modbus RTU, User Define Protocol • Program Memory : 20K words built-in • Data Memory : 4k Words built-in • 8 Loop PID function, • Real time clock NX70-CPU70p2 NX70-CPU70p1 NOTE: v2.00+ FW
Electronics and Semiconductor Machines • OE Max PLCs are famous in Korea (Samsung brand) in the Semiconductor and Electronics industry • Variety of Analog I/O and Serial Communications Modules Applications: DVD, TV Machine Builder OEM • NX70-AI8V : 8CH, Analog Voltage In • NX70-AI8C : 8CH, Analog CurrentIn Many other types of Machines
Textile Industry • Textile Industry • Flocking Machine • NX70’s efficient I/O architecture keeps costs low • 32-bit high density digital I/O • 2/4-CH Voltage Output Module to control 6OEMax Servos • Design change from Inverter to Servo to increase performance Application: Flocking Machine Controller BD Flocking Machine
Compressor and Pump Applications • Larger machine control applications • Turbo Air Compressors • Hydraulic Pumps • NX70’s more powerful I/O capabilities are required • Analog I/O (8-ch module) • Digital I/O (384pts) Application: Turbo Air Compressor OEM Samsung Techwin Turbo Air Compressor
Marine Applications • Marine Certification for ship monitoring system • NX70 supports over 24 Serial Ports using Serial Communication Unit (SCU) Application: Ship Monitoring 2 Serial Ports NX70-SCU
Building Automation • NX70 CPU with Optical Link Module (CPL9710) for BUILDING-BUILDING communications • Optical Link provides Protection from High Voltage, Lightning • CPL9710 same operation as MW-Link Module • Program download • I/O Data Transfer using Shared Memory technique Optical Link Application: Outdoor Data Monitoring NX70 CPU1 NX70 CPU2 PS CPU O/L DI DO PS CPU O/L DI DO NX70_POWER1 NX70_POWER1 NX70_CPU70p2 CPL9710 I/O I/O NX70_CPU70p2 CPL9710 I/O I/O Optical-Link
Plastics Injection Molding Machine • High Accuracy Analog I/O for improved quality of molding • Thermocouple and RTD modules designed with 24-bit A-D Converters (scaled to 16-bit signed integer) • Extra quality in design Application: Plastic Injection Molding (32% of plastic parts made by injection molding by weight) Clamp Pressure Injection Pressure Mold Temp Barrel Temp Analog, TC, RTD Modules From IDSA M&P website
Commercial Washing Application • OE Max PLCs found in a wide variety of industrial and commercial applications • Monitoring Temperature of Oil to prevent overheating of Motors Application: Commercial Washing Machines Thermocouple, RTD
Power Generation and Boiler Control • OE Max PLCs are used in Power Generation and Boiler Applications • Monitoring and Controlling Temperature, Heat/Steam Flow, Networking of Stations
TM SM Maximum Value for OEMs