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Company Presentation. January . 2010. IRON-CASTING DIVISION. Division Equipment Capacity (y). · Casting Molding Line 4 110,000 ton · Machining Tool 98 10,300,000 pcs. IRON-CASTING DIVISION REVIEW.
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Company Presentation January . 2010
Division Equipment Capacity (y) · Casting Molding Line 4 110,000 ton · Machining Tool 98 10,300,000 pcs IRON-CASTING DIVISION REVIEW 1. Iron-Casting Overview (Pohang Plant) Area • Ground : 58,980㎡ • Building : 39,080㎡ Employee • Engineer : 63 • In-line operator : 279 Capacity Revenues • 2007 : $ 162 million • 2008 : $ 160 million • 2009 : $ 110 million • 2010 : $ 151 million (P)
IRON-CASTING DIVISION REVIEW 2. Sales & Market Share • Customers : Sales Performance Capacity Iron Casting Market Share(Korea) (ton/year) ($ millions) 110,000 120,000 100,000 162 160 95,000 151 90,000 90,000 Sungwoo 20% 110 Other manufacturers 80% 60,000 30,000 • Korea Market Volume : USD 800million/year 0 2007 2008 2009 2010(P) 2006 2007 2009/2010 2008
IRON-CASTING DIVISION REVIEW 3. Main Products
IRON-CASTING DIVISION REVIEW 3. Main Products CAR PARTS ■ DISC ■ DRUM ■ BED PLATE ■ KNUCKLE ■ FLY WHEEL INDUSTRIAL PARTS RAIL ROAD MARINE ENGINE ETC. ■ END CAP - B/TIMKEN ■ VALVE etc. - FUJITA ■ FLY WHEEL - MERCURY MARINE
IRON-CASTING DIVISION REVIEW 4. Capacity TOTAL : 110,000Ton/year 1) FOUNDRY MAIN 2. BEARING CAP, HUB etc. MAIN 1. KNUCKLE, CARRIER etc. FCD, FC FCD, FC 27,000Ton/year 12,000Ton/year MAIN 3. FLYWHEEL, DRUM etc. MAIN 4. DISC etc. FC FC 31,000Ton/year 30,000Ton/year
IRON-CASTING DIVISION REVIEW 4. Capacity TOTAL : 10,300,000EA/year 2) MACHINE SHOP MAIN 1. FLY WHEEL, FLEX PLATE, BRAKE DISC DOMESTIC • HYUNDAI • KIA MAIN 2. FLY WHEEL, END CAP, BACKING RING EXPORT • MERCURY • TIMKEN • BRENCO • DAIMLER MAIN3. RING GEAR SHOP • HYUNDAI • KIA • MERCURY
IRON-CASTING DIVISION REVIEW 5. Main Production Equipment 1) Molding Line TOTAL : 110,000Ton/year 2) Sand Plant
IRON-CASTING DIVISION REVIEW 5. Main Production Equipment 3) Melting - MIDDLE FREQUENCY INDUCTION MELTING
IRON-CASTING DIVISION REVIEW 5. Main Production Equipment 4) Finishing 5) Core
IRON-CASTING DIVISION REVIEW 5. Main Production Equipment 6) Machine Shop
IRON-CASTING DIVISION REVIEW 5. Main Production Equipment 7) Ring gear Shop
IRON-CASTING DIVISION REVIEW 5. Main Production Equipment 7) Testing & Measurement Equipment
IRON-CASTING DIVISION REVIEW 5. Main Production Equipment 7) Testing & Measurement Equipment
IRON-CASTING DIVISION REVIEW 6. Production Process Flow ND Tester Spectrometer RAW MATRIAL CHARGING MELTING INOCULATION ADDITIVES AUTO POURING SCALING MIXING MOLDING LINE COOLING SAND CORE PATTERN CORE M/C GATE REMOVAL EDP RE-SHOT GRINDING SHOT MACHINE SHOP TURNING DRILL& TAP PACKING TRANSPORT INSPECTION • In-Line
7. Certificates TS 16949/ISO14001 and QS 9000