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An der Schraube 21 D - 03238 FINSTERWALDE Germany phone.: +49 (3531) 50 12 24

An der Schraube 21 D - 03238 FINSTERWALDE Germany phone.: +49 (3531) 50 12 24 fax: +49 (3531) 50 78 39 mobil: +49 (172) 79 48 710 e-mail: info@ferrotrade.de homepage: www.ferrotrade.de. from. These are our areas of activities:. * Planning and project development of foundries

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An der Schraube 21 D - 03238 FINSTERWALDE Germany phone.: +49 (3531) 50 12 24

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  1. An der Schraube 21 D - 03238 FINSTERWALDE Germany phone.: +49 (3531) 50 12 24 fax: +49 (3531) 50 78 39 mobil: +49 (172) 79 48 710 e-mail: info@ferrotrade.de homepage: www.ferrotrade.de from

  2. These are our areas of activities: * Planning and project development of foundries and associated plant and equipment * Advice on foundry technology *Process optimization * Softwareandcontrolsolutionsforfoundries ◦ PPS FoundPlan ◦ Modules for the production automation and control ◦ Quality management and analysis ◦ Production data acquisition ◦ Documentation and visualization *Procurement of casting capacities from China * Material efficiency advice * Management and strategy * Profitability analysis and financing * Enterprise acquisitions and disposal, and succession of operator

  3. A modern enterprise is increasingly an information-processing system. Joint utilization of available, central data is modern company management. This information concept is based on Production Planning Software (PPS). It is a revolutionary concept for the organization and control of operational processes.

  4. fulfils all requirements from incorporating product-, model- and tool data and product working plans, to offers, calculations, incoming orders, scheduling, planning, control, materials management, quality control, laboratory, to invoicing and creating delivery notes, with many helpful, practical functions.

  5. has a modular design and is available in seven versions, for: Sand casting SMALL Version STANDARD Version BIG Version Permanent-mold casting-/die casting foundries Centrifugal casting foundries Blacksmith’s operations Processing plants Always with or without subsequent mechanical processing

  6. is build up from modules and can therefore be adapted effortlessly to particular operational structures. is particularly suited to foundry-specific requirements. functions with optimized data quantities, and is characterized by its practical software structure comes with suitable interfaces in order to communicate with other software programs (FIBU; BDE; scale; laboratory).

  7. Hardware - requirements • Intel Pentium III or higher • 3 GB RAM • 1 GB Hard Drive • Windows Server 2003 • Windows Terminal Service

  8. provides the following advantages 1. Increased capacity up to 15 percent by optimizing loads of machines and other plant 2. Improved delivery reliability by meeting delivery deadlines 3. Reduced personnel cost up to 50 percent in administration 4. Lowered reject costs by 1 percent, through effective quality management 5. Improved traceability of customer orders

  9. In the subsequent presentation, only the principal functions and modules of FoundPlan can be discussed. * The data and names mentioned in the presentation are fictitious examples and do not correspond to real, practical values. * We would be pleased if this presentation has raised your interest, so that we can provide you with a quotation. For this, we would demonstrate FoundPlan to you in more detail and within the framework of a more elaborate presentation, free-of-charge.

  10. FoundPlan menu structure the menu structure to single software modules

  11. FoundPlan menu structure base data master data order administration production optional merchandise management stock management optional quality engineering invoice/delivery note statistics help data

  12. FoundPlan menu structure over pulldown menu to further submenus

  13. base data menu structure article data optional merchandise work schedule optional pressing tool only at pressure die-casting optional filling chamber only at pressure die-casting material raw material document archives

  14. base data article button for help forms searching and filter functions prints of reports table with all articles index cards with all relevant data

  15. base data article index cards with all relevant data article data pattern data piece list surchages core work schedule moulding work schedule grinding/processing offers

  16. base data article * pattern/tool assignment of more patterns or tools to an article pattern plate-code pattern status and availability

  17. base data article * pattern/tool pattern data automatic calculation of the pattern stand times

  18. base data article * core datas laying out cores assigning machines laying out work schedules to the machines

  19. base data article * moulding datas laying out work schedules to the machines pattern with code assigning machines

  20. base data material Depositing of recipe no. for an electronic material component composition Recording of the material data

  21. base data material Reference values as a base for the examining testimonials

  22. base data material * components calculation Material component composition, in which is the circulation material as a difference on 1,000 kg per melt, for until 4 recipecan be classed as. Calculation of the chemical analysis

  23. base data material * components calculation calculation for the liquid material costs  per formula Base formula for calculation is always recipe2

  24. base data material * MPIS - calculation Calculation material price increase surcharge to hand of the current commodity prices for recipe 2

  25. base data work schedule list Assigns, which operation shall be manufactured in outsourcing. Assigning to it cost centre and production group List of everyone operations

  26. master data menu structure customers suppliers optional agent/commissions phone-no/standard letter machine data document archive customer

  27. master data customer data Searching and filter functions prints of reports table with all customers index cards with all relevant data

  28. master data customer data index cards with all relevant data customers data shipping address contacts customer - article offer - order delievery - invoice Change of price surcharge empties

  29. mater data relation customer - article Index card with customer - article relation customer – article price

  30. master data relation customer - article basic price Increase in price new basic price surcharges material price increase surcharge energy price increase surcharge

  31. order administartion menu structure offer with calculation incoming orders order backlog

  32. order administration offer Searching and filter functions table with all offers index cards with all relevant data

  33. order administration convicting supply in order So a supply can be convicted in an order.

  34. order administration calculation

  35. order administration incomming order Searching and filter functions table with all orders index cards with all relevant data

  36. order administration order * laying out article Assigning the articles of the customer to the order

  37. order administration order * laying out article Selecting articles from the article list of the customer production goods: Schulze & Schulze Co.KG

  38. order administration order * laying out article Laying out delivery dates and quantity for the article

  39. order aministration calculation of the production beginning Calculation of the output Calculation of the production beginning for every operation/machine

  40. order aministration incomming order Sending the order confirmation by e-mail and storage in the document archives

  41. order administration order status The order status at a glance Order data Status moulding shop All operations Delivery notes Invoives

  42. production menu structure optional CORE - planning optional CORE - accounting MOULDING - planning MOULDING - accounting optional PROCESSING - planning optional PROCESSING- accounting optional outsourcing Production status SMALL-version cleaning accounting

  43. production MOULDING - planning Production day schedule with filter and sorting possibility to machine and material production time period molding box details pattern combinations in the box

  44. production MOULDING – fine planning Order backlog with the production beginning already calculated for every operation/machine Box combination pattern combinations in the box and change on another machine Capacitive exploitation of the machine pattern repair status

  45. production MOULDING - planning Report production schedule molding separated to molding lines/machines

  46. production MOULDING - planning Run card to the order with photos Report production order with all technological details and manufacturing times

  47. production MOULDING - accounting Melt following Accounting of the manufactured molding boxes Box details with srap recording

  48. Lagerverwaltung Menüstruktur STOCK - cast STOCK - shipment STOCK - overstocks Optional STOCK - KANBAN Optional STOCK - Konsi Optional processing

  49. warehouse management shipment stock Table with articles thesehaveastock level. Stock level with entrances and departures Assessment of the stock level

  50. quality controll menu structure Release/scrap Article statistic Scrap quota Pattern status Laboratory/analysis Preparing testimonial testimonial archive QC – help data

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