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Equipment Rack Active Cooling System

Equipment Rack Active Cooling System. Team #1 Members. Ben Bosma. Subir Biswas. Sponsor Representative. Team Facilitator. Mike Robell. Presentation Prep. Mason Pike. Web Designer. Cerronne Cathey. Kilian Davis. Cal Underwood. Project Manager. Lab Coordinator.

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Equipment Rack Active Cooling System

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  1. Equipment Rack Active Cooling System

  2. Team #1 Members Ben Bosma Subir Biswas Sponsor Representative Team Facilitator Mike Robell Presentation Prep. Mason Pike Web Designer CerronneCathey Kilian Davis Cal Underwood Project Manager Lab Coordinator Documentation Prep.

  3. Agenda • Introduction • Design Specifications • Initial Design Concepts • Proposed Design Solution • Additional Enhancements • Risk Analysis • Budget • Conclusion

  4. Background • Air Force Sophisticated Electronic Systems • Cell Relay Towers • Local Internet Gateways • Conditions • High Temperature Environments: • Kuwait • Burma • Iraq • Saudi Arabia, etc.

  5. Project Description • Mounted Electronic Device Housing • Computer Equipment • Laptops • Design Problem • Active Cooling System • Robust & Rugged • Minimal Power Usage • Portable • Low Decibel Sound Output • Existing Solutions

  6. Objectives • Main Objectives • P.E.E.R. (Portable Electronic Equipment Rack) Temperature Restrictions • Environment • Electronic Equipment • Portability • Robust • Air Tightness • Hazardous Chemicals • Multiple Accessible Power Sources

  7. Objectives • Secondary Objectives • Two Separate Enclosures • 5-20ft Distance from P.E.E.R. • C.S.E. (Cooling System Enclosure): • Minimal Size Dimensions • Minimal Weight • Silent • Efficient • Cool Uniformly

  8. Heat Sink Design • Design Components • Aluminum Tubing • Heat Sinks • Strengths • Heat Transfer Rate • Sustainable • Weaknesses • Weight • Water Build Up • Efficiency Figure 1

  9. Water Cooling System • Components and Design • Radiators • Tubing • Pump • Reservoir • Strengths • Cooling Capability and Performance • Weaknesses • Budget • Weight • Complexity • Ambient temperature limitations Figure 2

  10. Geothermal Cooling • Setup • Timing • Mobility • Complexity • Expensive Figure 3

  11. Project Design • Refrigeration – Effective • No Air Exchange • Continuous Air Recycling • Liquid Cooling • Falls Within Budget Figure 4

  12. Refrigeration Techniques • Evaporation • High Pressure and Low Pressure • Compressor • Condenser Coils • Evaporator Coils Figure 5 Reference: http://www.refrigers.com/img_article/r3-134.jpg

  13. Proposed Design Solution E.R.A.C.S. Equipment Rack Active Cooling System Figure 6

  14. Power Consumption and Adaptability Cooling System Enclosure Buck Converter DC - DC 24V DC Inverter 12V DC C.S.E 110V AC Rectifier Figure 7 12V Fan Supply

  15. Additional Enhancements • Efficiency • Weight • Portability • Fridge Volume • Aesthetics • LED Lighting • Visual Appearance • Stability • Handling • Testing Figure 8

  16. Risk Analysis • Humidity/Condensation • Durability • Environmental • Transportation • Dependability • Testing • Air Flow Rate

  17. Budget

  18. Budget • Budget surplus of $29.00 • Costs are estimates • Hedged for sales tax and shipping costs

  19. Conclusion • Designing an CSE (Cooling System Enclosure) for PEER (Portable Electronic Equipment Rack) • Deployed to multiple current and potential locations around the globe • Potential Air Force cost savings

  20. References • Figure 1: http://www.bing.com/images/search?q=maximum+heat+dissapation+via+hybrid+copper+and+aluminum+design&view=detail&id=2DE39D3B4D5CAE1578904477406A6700C2FFCC21 • Figure 2: http://en.kllproject.lv/wp-content/uploads/2012/04/guidecool_53.gif • Figure 3: http://www.bing.com/images/search?q=Geothermic+Cooling&view=detail&id=0B6C807F2C22CCE8AC14FB7B82A363AFE3C8AE72 • Figure 4: http://www.bing.com/images/search?q=refrigeration+model&view=detail&id=09F51DBEC6A2F8EEFDC4AA4143297D6F0C1DE01D&first=151 • Figure 5: http://www.refrigers.com/img_article/r3-134.jpg • Figure 8:http://www.bing.com/images/search?q=up+arrow+person&view=detail&id=033C153C0AC00DB127951FDC588FEAD6DF1C5214

  21. Thank You Thank You For Your Time and Cooperation Questions?

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