Objectives of Pletronics Quality System

1. Objectives of Pletronics Quality System Providing well defined quality metrics for each department within Pletronics, bringing problem areas into the open and undertaking a focused approach towards resolution leading to quality improvement

2. Methods to achieve Objectives • Establishing metrics and standards for each department within Pletronics • Analyzing and identifying Root Causes • Preventing reoccurrence of Root Causes • Formulating and executing effective Permanent Corrective Actions • Developing accurate prediction and prevention of quality problems by insuring effective communication between departments and with Pletronics allied foundries

3. Improving the Quality Management System • Maintaining certification of International Standards for the Quality Management System within Pletronics and our allied foundries • Setting Quality targets based on Management review and quality policy, establishing actions to achieve targets and executing improvement plans • Ensuring effective communication exists within Pletronics and between Pletronics and our allied foundries

4. Pletronics Component Quality • Design Engineering • Develop product concept and specifications • Directs the design effort • Follows the product and makes requested changes and corrections throughout the life of the product • Material Quality-Material Quality Engineering • Provides procedures and criteria to insure quality of assembly components • Process Control-Process Engineering • Provides process flow , assembly procedures, machine setup and maintenance, process control points and continuous process improvement • Test Engineering • Provides measurement capability analysis to ensure testing is accurate repeatable and reproducible. • Insures components meet required specifications • Quality Engineering • Provide analysis of the manufacturing process at all stages to improve the quality of the production process and its products. • Focusing on Quality Control and Quality assurance management through the use of technology, international standards and statistical tools.

5. Pletronics Component Testing • Qualification • Production Testing • Factory Quality Audit Testing • Reliability Audit

6. Pletronics Qualification

7. IQC F/P Mask Dimension Carrier dimension B/P Mask dimension Scrap Carrier Preparation Blank Wash 2 Base Plate Incoming Freq. Outgoing Freq. IC Assembly and Vacuum Bake B/P OCAP Scrap Epoxy Dispense Crystal Mount Epoxy Cure Dot Size Misalignment Dot size C/M OCAP Scrap Coplanarity C/M OCAP Hi-Temp Scrap 1

8. 1 2 Tuning Freq. Check Visual Insp Tuning OCAP Pre-Tack Scrap Seam Weld Laser Mark He Leak Test Yield Check Bubble Leak Test S/W OCAP Pre-Age Scrap 3

9. 3 Final Test 1 Reflow Leak Test FC-40 Bomb Freq. Test DLD Fail AQL Sample TC O defects? Fail 100%TC Pass Final Test 2 Engineering Gate T&R Ship

10. Pletronics FQA • Factory Quality Audit • The primary goal of factory audit testing is to validate all units have been produced and tested to meet critical requirements. • Test conditions are identical to the specification of the Datasheet Including, voltages, temperatures, frequency, • power, rise time, fall time and loading

11. Pletronics Reliability Audit • Reliability Audit • Reliability audits are conducted to validate that a process and product maintains the required level of quality and reliability throughout the life of the product • The reliability environments are a subset of those used for product qualification

12. Typical FA Flow

13. Thank you.