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Microsoft Platform for RFID and Real World Scenarios. Jeff Johnson (jejohns@microsoft.com) Technical Specialist Microsoft. Agenda. Microsoft Vision for RFID Platform Real World RFID Applications Microsoft RFID Platform Demonstration. Vision & Scope for Integration.
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Microsoft Platform for RFID and Real World Scenarios Jeff Johnson (jejohns@microsoft.com) Technical Specialist Microsoft
Agenda • Microsoft Vision for RFID Platform • Real World RFID Applications • Microsoft RFID Platform • Demonstration
BizTalk RFID in the RealWorld RTI Asset Security Supply Chain In Store Asset Visibility Doc Tracking Supply Chain Access Mobile
Supply Chain KMM Supply Chain Optimisation “We can watch Boeing’s back and it can watch ours, because we’ll have visibility into Boeing’s consumption of our product. We can then match our production line and inventory associated with it.” Dan Hedger, President Killdeer Mountain Manufacturing • Needed to track inventories in real-time • Needed warehouse system validation for item, lot and serial numbers and quantities • Lacked real-time visibility into it production processes • Needed to comply with Just-In-Time (JIT) initiatives from larger partners like Boeing • Send variable data from SQL to embed data into RFID tags • BizTalk Server RFID pick-up & ship integrated with Dynamics GP to share real-time data with Boeing • Produced and managed standard EDI documents --Advanced Ship Notice (ASN) 850, 856, needed to trade successfully with large supply chain partners like Boeing • Overall production cycle time cut in half • 35% reduction in time required to fabricate an assembly • 71% reduction in the production to shipment cycle time • Cut more than $120,000 in real estate costs • Eliminated need for a third-party value-added network
KMM: How it Works (Order to Ship) Customer KMM WIP Status Order ASN Status updates To SharePoint Printable RFID Label Traveler TAG Shipping Label Readers
Asset Security Wells Fargo: Asset Security “Slips of paper and unwanted equipment that people throw away should not hold the keys to their savings and financial secrets…“ President George Bush as he signed a new law intended to protect Americans from identity theft • Thousands of IT hard drive assets containing highly sensitive customer and corporate information • Inefficient means of tracking Laptop Assets with sensitive data. • Inability to ensure end of life drives were properly destroyed created • 5 high profile breeches in 2 years, consumer outrage • Developed special use passive RFID tags to place on all hard drives and laptops • Installed special use readers at various entry / exit choke points • Deployed XAM – Asset Management solution to track the lifecycle of the corporate assets • Automated Hard Drive Refurbishing and Destruction Processes • Established a corporate risk mitigation strategy to protect corporate and consumer • Greatly curtailed asset loss and ensured end of life assets were destroyed • Improved employee awareness and automated the tracking of laptops leaving a facility • Lowered corporate risk profile
Turn Style Laptop Tracking Application • Tracks Laptop assets as they leave • Guards to identify “high risk” assets • Compare owner picture with person leaving the facility • Investigate exceptions Delivering the Power of Clarity™
Mobile “Our maintenance and quality control personnel find that the solution built on BizTalk RFID Mobile has accelerated inspections by 5 to 15 percent.” Andrew Stephen, Works Manager, Score Group plc Engineering firm uses radio frequency identification (RFID) to automate inspections • Streamline onshore and offshore valve inspections • Facilitate data analysis and the exchange of information for employees and customers • Minimize manual data entry • Engaged IDBLUE to deploy an automated valve- inspection solution built with Microsoft® BizTalk® RFID Mobile and the Microsoft .NET Compact Framework • Issued Windows Mobile® devices to employees • Sped valve inspections up to 15 percent • Improved data accuracy • Increased office productivity 5–15 percent • Provided for future innovation
RTI Customer Scenario: iGPSBackground • Problem Statement: • Reusable Transport Items (RTI) Inventory Management • Need for 100% item level visibility • Fact based usage transactions • Requirements: • Production Solution vs. Pilot • Application/Solution must provide scalability to 100’s of sites and >100 million assets
iGPS Pallet Pooling - video IGPSVideo
Customer Scenario: iGPSProcess Pallet Pool for Major Retailers End-to-End Solution Retail Regional DC Retail Store Pallet Manufacturer Retail Supplier • XAM RFID Portal • Retailer RFID Portal Retail Pallet Depot Pallet Pool for Major Retailers End-to-End Solution
Customer Scenario: iGPSTopology Managing >1,000,000 Transactions/ month “Enterprise” XAM Central Server AnalytiX Data Warehouse XAM Edge Server “Branch” RFID Readers RFID Readers XARM Source Tagging Server “Birthing” >400,000 tags/month Retail Supplier Retail Depot Pallet Manufacturer 13
Deployments TBH D Ray >10,000,000 transactions/month • - Central Server • Edge Server (Mfg) • Edge Server (Depot)
Microsoft RFID Platform Capabilities & Architecture
BizTalk RFID – Vision Enable widespread adoption • Make RFID Simple • Support beyond “only” RFID • Reduce Total Cost of Ownership • Reduce time to build solutions • Reduce deployment time • Leverage existing investments in systems/solutions
BizTalk RFID's E2E Perspective Rich Integration Capability Mobility Enterprise Manageability Rich Development Platform • .NET Based SDK • Extendible Driver (DSPI) Model to Support Varied Devices • Extend Platform Capabilities • Build Rich RFID Enabled Applications • Store & Forward • Win Mobile & CE • “Plug & Play” • Manage and Monitor Devices • UHF, HF, LF, Active, RTLS, NFC and Sensor Devices • Real Time Failover • Integrates System Center Operations Manager • Out of Box Event Handlers SQL, BRE, Web Services • Integrates with BizTalk® Server to Leverage • 40+ Adapters • BPM, EDI, EAI Capability • SOA Platform • .NET Based SDK • Extendible Driver(DSPI) Model to Support Varied Devices • Extend Platform Capabilities • Build Rich RFID Enabled Applications Developers Mobile Workers IT Operations Managers Architects
E2E Perspective: Microsoft Logical Overview Business Applications Connect to Multiple LOB Apps Orchestrate Business Process Apply Business Logic Business Intelligence BAM for Process BI SQL/SQL BI forData Analytics RFID and Sensor Services Manage Devices at the Edge Add Context and Turn Raw Events intoBusiness-Process–Relevant Information Interpret Events at the Edge ThroughFilters, Rules a Alerts Distributed ’Edge’ Sites Running BizTalk®RFID Device Layer RFID Fixed andMobile Readers Barcode Scanners PLCs, etc. Mobile RFID Devices running BizTalk RFID Mobile Physical Layer RFID tags, barcodes Biometric systems Environmental sensors, etc.
Runtime Architecture: An Inside Look BizTalk Server Line of Business Applications 3 Web Services BizTalk RFID Mobile BizTalk RFID Server 4 RFID Manager Applications RFID Business Process Event Store Platform Event Queue Mobile Manager 1 DSPI Providers Mobile Providers RFID Readers RFID Printers Items with Attached RFID Tags 2
What is BizTalk RFID Mobile? • A lightweight platform that runs on the device • Supported on Windows CE 5.0 and Windows Mobile 5.0 & above • Enables rapid mobile application development Provides additional services on the device to communicate with Server
New Device Form Factors Handheld Barcode and RFID scanner Handheld Tag Printer Handheld Barcode and RFID scanner Forklift reader Portable handheld computer Bluetooth Enabled RFID Reader Mobile RFID Encoder
Case Study: Rite Care Pharmacy Transforming warehouse operations with real-time data • 1000s SKUs • Minimize expired goods • Minimize human errors • Minimize turnaround times • Alphabetic categorization is too rigid • RFID enabled warehouse operations • Cross docking • Unitech hand held RFID readers • Barcodes for human operations • S3 RTVSTM VisiWare solution built on Microsoft® BizTalk®Server RFID • Order Fulfillment Time Cut in Half • Warehouse Space Requirements Reduced by 50 Percent • Scalability to open new stores increased • Operations Visibility Enhanced
Rite Care – New Process Flow Products from suppliers received, associated & put-away in totes with RFID tags Store orders shipped with 50%less turnaround time and lesser mis-ships Location information used to pick remaining orders with hand-held application Incoming store orders cross-referenced with products received Additional totes slotted at warehouse, location dynamically associated based on RFID tag at bin Totes satisfying incoming orders directly sent to cross-dock
Demo Aspects – “Contoso Parking” • Scenario • Customer needs to be registered to access the car park • Show reading, identification, enrichment and rules • Aspects • Reading tag data through Provider (DSPI) • View Data in RFID Manager • Storing tag data in database – SQL Sink • Register the Cars in the Car Park database, used later for enrich of tag data • Enrichment of tag data – from customer db • Business rules to filter events • SQL Reporting Services, BizTalk RFID Manager – To visualise
Car Park Demo - Architecture RFID Manager SQL Sink Enrich Tags Business Rules DSPI Motorola Provider XR4800 Reader Entry Exit Car Park
Business Rule • Filter out non-registered vehicles • Record the time registered ones enter • Checks if enrichment has occurred so we allow in
BizTalk Server RFID Roadmap 2007 2008 2009 Future BizTalk RFID BizTalk RFID 2009 BizTalk RFID R2 - Mobile BizTalk RFID R2 Full EPCIS Support Distributed Dev RFID in Windows WS.* support Manageability SCCM Plug and Play Support for XP, Vista and W2K3 Manage devices, Event Pipeline, Rules engine and filtering at Edge SDK to build apps SCOM Pack Support for CE and Win Mobile Rich SDK for Mobile Apps Rich Services like store/forward and device mgmt LLRP and TDT support Support SQL 2008, VS2008 CEC 08 support Firmware upgrade EPCIS Client
BizTalk RFID Summary • Make RFID Simple • Deployed in a breadth of scenarios • Leverage BizTalk platform - support beyond “only” RFID • Reduce Total Cost of Ownership • Reduce time to build solutions • Reduce deployment time • Leverage existing investments in systems/solutions
Links Microsoft BizTalk RFIDhttp://www.microsoft.com/rfid Microsoft BizTalk® Server http://www.microsoft.com/biztalk/default.mspx • Community Forumshttp://forums.microsoft.com/MSDN/default.aspx?ForumGroupID=398&SiteID=1 • Blogshttp://blogs.msdn.com/sudhir, http://blogs.msdn.com/biztalkrfid
Inbound Bulk Production Receiving at Continental AG “We selected the solutions from Xterprise to improve receiving and tracking processes as part of a corporate lean initiative towards establishing a Kanban system for bulk production material. They’re supply chain expertise and Microsoft-based platform were the difference.” Gokhan Sarpkaya, Siemens VDO Automotive Corp • Customer service issues due to inventory accuracy problems • Misplaced high value capital equipment • Error-prone labor intensive receiving processes • SAP ERP, but WMS not an option • >80,000 reusable containers assets • shrinkage and loss • No item level tracking • Multiple stakeholders across most processes • TraX-AGR for high definition supply chain execution with automated goods receipts into SAP ERP • XAM-RTI to manage the end-to-end processes of returnable logistics assets • AnalytiX to track 3PL performance and measure improvement • BizTalk® RFID and other Microsoft .NET Platform Software • Solution Rollout in Latin America • Increased customer service & shelf availability • Closed-loop management of capital assets – Reusable containers, totes, etc. • 50% Increase in Turns • Coordinated execution across multiple stakeholders • Elimination of non-value added activities • Unattended and automated receiving • Will achieve 100% Sarbanes-Oxley compliance
Xterprise ‘Hub and Spoke’ Architecture Managing >80,000 Assets And 100’s of Transactions per day “Enterprise” XAM / TraX Central Server AnalytiX Data Warehouse “Facilities and Partners” XAM Edge Server TraX Edge Server RFID Readers Bar Code Readers RFID Readers XARM Source Tagging Server Direct Shipment Suppliers Span Triana Huntsville Plant 3PL VMI Locations