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CALORIMETER MEETING – 13 th MARCH 2007. Preshower Front-End Electronics Status LHCb group, LPC Clermont. OUTLINE PRODUCTION TESTS PRESERIE I PGA ISSUES: ~SOLVED PRESERIE II (…). FROM BOARD PRODUCTION TO VALIDATION. preserie boards. prototype boards. PRODUCTION:
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CALORIMETER MEETING – 13th MARCH 2007 Preshower Front-End Electronics Status LHCb group, LPC Clermont OUTLINE PRODUCTION TESTS PRESERIE I PGA ISSUES: ~SOLVED PRESERIE II (…)
FROM BOARD PRODUCTION TO VALIDATION preserie boards prototype boards PRODUCTION: and PGA JTAG programming @Hitachi, Orléans 3 Hitachi JTAG TEST: 1/2 Most of the board I/Os data conversion, TTL levels, internal buses, pga pins TEST BENCH: All I/Os and PGA Algorithms on individual boards w/ external injection ( numeric & analogic data ) LPC FULL CRATE TEST: Individual test within full crate (14 boards) Full crate DAQ test w/ CROC FIFO 12 AGEING TEST: Hitachi LPC 2
TEST BENCH PROCESSES MANAGING See also Monteil @ calorimeter comissioning / 14th February Output parsed to HTML Organize data / web browsable CAT Process Manager List of processes to be executed I2C, intraconnectivity, algorithms, phasers, I/Os
STATUS OF TEST BENCH / PRESERIE I Index summary @ http://clrwww.in2p3.fr/lhcb/feb/prod Problems spotted in Preserie I Prototype Boards (2/2) RJ45 connector damaged ( 1/119) Preserie I ( 7/7 ) Soldering, ADC (1/28) clock not connected Delay chip damaged (1/21) TRIG-PGA: Running but JTAG ‘burnt’ (2/7) Hitachi JTAG Tests ? Preserie II ( 5*/8 ) None of those observed in Preserie II
GENERAL PGA ISSUES / ALL BOARDS TRIG PGA: Bit Flip faillures monitored for each board Threshold:17-21 %,consistent w/ prototypes boards ( lhcb-2007-005 note ) SEQ PGA: No Rd_Cmd on L0: SEQ ‘knocked’ down by ‘L0 snap’ from CROC @ PRS-FEB power-up 40 MHz L0snap SOLVED: A particular sequence of RST systematically allows SEQ recovery ( n_rst followed by nfe_rst )
DAQ ISSUES / ALL BOARDS SEQ PGA: DAQ: data of FE0 lost @ serialiser timing issues. SOLVED with new SEQ version Not seen before: strong dependency w/ board, crate, re-programming, … All in all, minor issues compared to Preserie II 5/8 boards failed @ production level …
PRESERIE II: DAY 1 @ PRODUCTION: SEQ/GLUE PGA can not be programmed symptom: ‘TDO stucked to 1’ / confirmed w/ scope (-)80 (-)77 (-)76 (-)79 (-)78 (-)81 (-)75 (-)82 Serial: TRIG SEQ GLUE = OK 2.8 2.4 2.4 2.4 2.8 Thickness: (mm) = KO PCB too large, not produced @ Hitachi
PRESERIE II: 1 WEEK LATER SEQ changed OK @ LPC ! ‘push’ on SEQ cut PCB (-)80 (-)77 (-)76 (-)81 (-)82 (-)78 (-)75 (-)79 Serial: TRIG SEQ GLUE VALID VALID VALID KO JTAG TEST KO JTAG TEST VALID VALID
SUMMARY AND OUTLOOK • Heavy production systematic in Preserie II (due to PCB thickness ?) Problem setting responsibilities: Hitachi PGAs are deficients LPC systematic @ Hitachi production chain Programming of PGA foreseen / prior implantation on boards • 12+2 boards validated: A full Preshower crate can be equipped • Minor issues & PGA tuning ongoing Full Serie: Start of production expected ~March / 6 weeks duration Delivery each week of a batch of 16 boards / Qualification within ~ days feasible