Proficy* Maintenance Gateway

1. Proficy* Maintenance Gateway Close-the-loop Between Your Plant Floor and Plant Maintenance Systems

2. What are the challenges today when applying maintenance practices….

3. Current Practices: NOT State-of-the-Art • Reactive Maintenance(Run the assets to failure then fix them!) • Causes UNPLANNED downtime • On average, unplanned downtime exceeds 20% of the total downtime in a plant • -OR- • Calendar-based Preventive Maintenance (Ex: “first Monday of every quarter”) • Will underestimate need – leading to unplanned downtime • Or, will overestimate need – leading to unnecessary costs

4. How to Increase Plant Reliability Move Away from Being Only REACTIVE to Asset Failures! • Strategy should include being PROACTIVE! • Critical maintenance actions should be focused on PREVENTING unplanned downtime • Establish an “agile” infrastructure between the plant and the enterprise • prevent any delays in the implementation of the chosen strategy

5. What is a Proactive Strategy? • PREVENTING failures by scheduling maintenance at appropriate intervals • based on asset criticality and failure histories of components (MTTF,MTTR, etc.) • -AND/OR- • PREDICTING imminent failures based on “symptoms” and attending to them BEFORE they occur • especially, to eliminate downtime of critical, capacity-constraining assets!

6. How to increase Plant Production Readiness Reduced Failure Rate IncreasedAssetReliability ReducedDowntime MaintenancePractices Start Here IncreasedPlant ProductionReadiness IncreasedPlant Availability

7. “Appropriate” Preventive Maintenance Schedule Maintenance Based on the USAGE of the Assets to Avoid“Under” or “Over” Maintaining Assets • Step 1: Set a threshold for USAGE to drive Preventive Maintenance based on prior failure histories • Step 2: Collect data from the machines regularly to compute USAGE • Step 3: Order Preventive Maintenance when the actual USAGE exceeds the threshold

8. Predicting Failures Understand the “Health” of Critical Machines by ContinuouslyMonitoring the Trend of Key Process Variables and Derivatives • If the trend is undesirable (“emerging failure symptoms”), there is a potential for a failure • Prevent such failures by ordering maintenance and executing the maintenance activity with agility • even while the machines are still producing!

9. Forward-Loop Latency – the loop starting from data collection in the plant to generation of a maintenance WorkOrder in the Enterprise Asset Management System Reverse-Loop Latency – the loop starting from the generation of a maintenance Work Order in the Enterprise Asset Management System to the closure of that order “Real-Time” is of the Essence! Your “Right Mix” of Strategies Must be Implemented withMinimal Latency for Maximum Agility Agile Infrastructure: Minimize Forward-Loop Latency through real-time plant integration to Enterprise Asset Management Systems and Reverse-Loop Latency through real-time tracking of MTTR

10. How do we help you do this …….

11. Proficy Maintenance Gateway Maintenance Work Orders Created, Viewed and Closed Raw Process Data Stored and Contextualized by Equipment & Events Monitors the Health of All Your Assets – All the Time Data Flow Data Flow

12. Proficy Maintenance Gateway System maps GE Fanuc Software to your Maintenance System Configuration wizards walk you through building your rules Rules can be time or event-based and can be edited at any time Rules configured and maintained by maintenance or production personnel in the plant Allows You – in the Plant – to Configure Your Maintenance Rules

13. Proficy Maintenance Gateway Leverage the Plant Model in GE Fanuc software to navigate the complexity of Maintenance Work Orders (WO) Access all the information you need for each asset Operating locations of equipment Stores, repair shops and vendors for equipment Equipment-related costs, histories, failures, etc… Un/stocked spare parts WO-related information Your Window to All Asset Maintenance and ProductionPerformance Information

14. Maximo EAM List of open work orders, PMs, Job Plans, failure history, MBTF Maintenance Work orders Proficy Maintenance Gateway • Reports • Preventive Maintenance • Work Orders • Job Plans • Failure History Proficy Portal Machine downtime, states, cycle times Cycle counts Machine process variables Etc. Proficy Plant Applications Proficy Historian Plant Floor Data(CBM, Sensors, PLC, HMI SCADA, etc.) Proficy* Maintenance Gateway

15. Harbor Statement The information presented is intended to be an outline of general product direction and it should not be relied on in making a purchasing decision. The information on the roadmap is for information purposes only, and may not be incorporated into any contract and is not a commitment, promise or legal obligation to deliver any material, code, or functionality. The development, release, and timing of any features or functionality described for our products remains at our sole discretion.

16. PMG Intelligence Engines MAXIMO Proficy Server PMG Monitor PMG ActionAgent Data MSMQ Action MSMQ PMG Control Panel PMG Administrator PMX Viewer PMG Business PMG Architecture PMG 1.0 Plant Adaptors MAXIMO Adaptor Proficy Listener SAP Adaptor OPC DAListener Infor.Adaptor Plant X Listener PMG Server PMG Database Plant Adaptors Enterprise Adaptors Note 1: The green boxes represent the adaptations for PMG 1.0. Note 2: The dotted lines in the diagram refer to a data exchange between components, against continuous lines which refer to direct interaction.

17. Summarizing Your Steps to Transformation Move away from a “Reactive-Only” Maintenance Strategy • Formulate the “Right Mix” of Reliability-Centered strategies that is appropriate for YOUR plant • Will include, Preventive, Predictive and Reactive Maintenance • Focus to minimize unplanned downtime • Implement the “Right Mix” by MAXIMIZING AGILITY in the forward and reverse loops • Use real-time integration from the Plant to the Maintenance System and real-time tracking of MTTR • Continuously monitor and improve the “Right Mix” to optimize the Cost of Reliability, maximize Plant Availability and increase Plant Production Readiness!