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This unit provides an overview of the Workplace Hazardous Materials Information System (WHMIS) and the importance of identifying and understanding hazardous chemicals. It covers various categories of hazardous materials, their effects on the body, and the routes of entry. The importance of using proper personal protective equipment, such as respirators, is also discussed.
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WHMIS Workplace Hazardous Materials Information System
Unit 1 Hazardous Chemicals
Reasons for WHMIS • Designed after the US model called the “Right to Know” law. • Conveys knowledge of hazardous chemicals to workers who use them in their jobs. • Designed to reduce injuries and time lost due to exposure to hazardous chemicals.
Some Hazardous Chemicals… • Undercoats & Topcoats • Hardeners • Buffing Compounds • Cleaners • Solvents • Body fillers • Welding gases • Adhesives
Hazardous Materials Categories • Irritants • Corrosives • Toxins • Poisons • Carcinogens • Chemicals that cause cancer • Allergenics • Chemicals that cause an allergic reaction
Acute Exposure Burns Dizziness Nausea Coughing Chronic Exposure Nerve Damage Lung Scarring Overexposure Effects
Lung Irritants • Chemicals that affect the: • Lungs and nasal passages • Skin • Eyes
Upper Respiratory Irritants • Affect the nose and throat • Dissolved by water • Normally not life-threatening • Can make breathing difficult after long exposure • Found in: • Thinners, plastic cleaners, urethane reducers, body fillers, polishes, weld-through primers, sodium hydroxide powder (from airbag deployment)
Middle Respiratory Irritants • Cause coughing and wheezing • Partially dissolved by water • Normally not life-threatening • Can make breathing difficult after long exposure • Found in: • Thinners, plastic cleaners, urethane reducers, body fillers, polishes, weld-through primers, sodium hydroxide powder (from airbag deployment)
Lower Respiratory Irritants • Travel deep into the lung • Not dissolved by water • Can be life-threatening • Found in: • Adhesives, rubberized undercoatings, paints that contain isocyanates
Irritant Reaction • Itching • Burning • Rashes • Found in: • Epoxy repair materials, plastic bonding adhesives, undercoatings, cleaners, hardeners and reducers, body fillers
Corrosive Materials • Can cause skin burns and respiratory problems • Are found in many cleaning products and metal preparation materials • Are either highly acidic or highly alkaline • Examples include: • Paint strippers, prep solvents, wire wheel cleaners, sulphuric acid in batteries, oxalic acid, full-strength degreasers
Nervous System Effects • Dizziness • Headaches • Nausea • Blurred vision • Poor coordination
Nervous System Depression • Ingredients that cause central nervous system depression include: • Benzene • Toluene • Xylene • These chemicals are added as thinning agents, allowing the product to be sprayed or flow easier.
Toxins • Toxins can be broken down into: • Mild neurotoxins • Liver toxins • Reproductive toxins • Blood toxins
Mild Toxins • Mild neurotoxins cause central nervous system depression and destroy nerve endings. • The effects of this condition are similar to drinking too much alcohol. • Effects include: • Dizziness, headaches, nausea, blurred vision, poor coordination
Liver Toxin Exposure • Exposure to liver toxins comes from breathing vapors while:
Liver Toxin Chemicals • Examples include: • Toluene, xylene, butyl acetate, lead chromates, nickel compounds, methylene chloride. • Found in some: • Urethane enamels • Adhesives
Reproductive Toxins • May cause birth defects • Birth defects can vary from minor to severe • Materials that may contain reproductive toxins include: • Products containing toluene • Gasoline • Products containing lead compounds • Acrylic lacquers • Urethane enamels
Blood Toxins • Destroy or deform red blood cells • Red blood cells carry oxygen through the blood stream. Destroying or deforming red blood cells reduces the amount of oxygen being carried through the blood stream • Overexposure may cause difficult breathing or loss of consciousness • Materials that may contain blood toxins include: • Some aerosol cleaners and enamel clear coats
Carcinogens • Examples of carcinogenic materials include:
Allergens • May cause people to react to certain chemicals. • Normally do not cause a reaction when first exposed. The reaction starts with the second exposure. • Each person will have a different reaction to different materials. • Some materials contain chemicals that are more likely to cause reactions than others.
Examples of allergens • Acrylic sealers • Adhesives • Sealers • Epoxy resins • Clear coats • Hardeners • Activators
Routes of Entry • Breathing • Swallowing • Absorption through skin • Injection through skin
Breathing Hazardous Materials • Most common way of entering the body. • Starts when products being mixed, poured, or used, give off vapors or dust particles. • Causes them to collect in the lungs and be absorbed into the blood stream. • Can be prevented by wearing a proper respirator.
Respirators • Used to protect against: • Grinding and sanding dust • Undercoating and rust proofing mists • Paint sprays • Asbestos • Welding fumes • Glass fibers • Solvents
Types of Respirators • Dust respirators • Air-purifying respirators • Fume respirators • Vapor respirators • Combination fume and vapor respirator • Fresh-air supplied respirator
Dust Respirators • Generally used for dust that is non-toxic. • Should not be used for fumes or chemical vapors. • Should only be used if approved by NIOSH.
Air-purifying Respirators • Used when working with products that produce vapors, toxic dusts, asbestos, fumes, etc. • Consist of a filter media, activated charcoal, or a combination of both.
Vapor Filters • Have an absorbent material, usually activated carbon, contained in a cartridge. • Do not provide any protection from welding fumes.
Fume Filters • Made of layers of filter material. • Do not provide any protection from chemical vapors.
Combination Filters • Combine a charcoal cartridge with a particle pre-filter. • Provide protection from both chemical vapors and welding fumes.
Choosing the Proper Respirator • Cartridge-type filters are color coded to indicate the type of material each is designed to filter. • Black color code is designed to protect against organic vapors. • Orange color code is designed to protect against dust, fumes, and mists. • Purple color code is designed to protect against fumes generated during welding operations.
NIOSH Classifications • National Institute For Occupational Safety And Health • Identifies a series of 3 particulate filters: • 100-rated filters (99.97% efficiency). This filter offers similar protection to HEPA filters. • 99-rated filters (99% efficiency). • 95-rated filters (95% efficiency). • Divided in to 3 categories: • ‘N’ for non-oil resistant, ‘R’ for oil resistant, ‘P’ for oil proof.
Cartridge-type Respirators • Must be regularly cleaned and disinfected. • Must be properly maintained: • Check for cracks, tears, or holes before use. • Replace clogged particle filters. • Replace vapor cartridges if contaminates can be smelled or tasted. If the respirator is disposable, throw it away.
Effects of Welding Fumes • Welding requires wearing a welding fume respirator. • Failure to wear a respirator could result in a sickness characterized by: • Sore throat • Fever • Chills • Nausea • Headaches
Effects of Welding Fumes • These symptoms will usually occur within 4-8 hours of exposure and can last as long as 24 hours. • Fumes which can result in fume fever include: • Zinc oxide, magnesium oxide, copper, cadmium, chromium, and lead.
Effects of Welding Fumes • Long-term exposure to these fumes may cause such illnesses as: • Cancer of the kidneys, larynx, or urinary tract. • Diseases of the heart, blood, stomach, and intestines. • Skin sensitivity, hearing loss, or eye problems. • Birth defects. • Parkinson's disease
Fit-testing Respirators • To fit-test a respirator: • Fasten the respirator around your head and neck. Make sure the fit is snug, but not too tight. • Check the fit by covering the exhalation valve and gently exhaling. There should be a slight pressure inside the respirator without leaking at the seal. • With cartridge-type respirators, cover the cartridges with your hands and inhale gently until the respirator collapses slightly. • Hold your breath. The respirator should stay slightly collapsed and not leak from the sides.
Air-supplied Respirators • Must be able to supply Grade ‘D’ breathing air. • Should be worn whenever using products containing isocyanates. • Must be used when abrasive-blasting with silica sand. • Can be supplied with air from the shop compressor or an air pump.
Using Compressor Air • To ensure Grade ‘D’ air from a shop compressor, a 3-stage filter is generally used: • Bulk liquids and visible particles (stage 1) • Particles and liquid droplets larger than .01 microns (stage 2) • Hydrocarbons and odors from the compressed air (stage 3)
3 stage filtration system • Bulk liquids and visible particles • Particles and liquid droplets • Hydrocarbons and odors CO2 Monitor
Full-face Coverage • Since isocyanates can enter the body through the eyes, a hood or full-face mask is recommended. Safety glasses do not offer enough protection for painters.
General Respirator Rules • Must be NIOSH approved. • Employees must be trained on their use. • May not be altered in any way. • Must be stored in a location that prevents deformation of the face piece and exhalation valve and protects them from: • Dust, sunlight, extreme temperatures, excessive moisture, and damaging chemicals.
Ingesting Hazardous Chemicals • Swallowing is the second most common way hazardous materials enter the body. • Ingestion can occur by: • Not washing before eating. • Eating or drinking in an area where hazardous materials are used. • Biting fingernails. • Touching the mouth while coughing or sneezing. • Smoking after handling hazardous materials.
Preventing Hazardous Ingestion • To prevent ingesting hazardous materials: • Wear gloves when handling hazardous materials. • Wash hands after any contact with hazardous materials. • Keep hands away from the face. • Eat and smoke only in designated areas.
Absorption Through Skin • Hazardous materials can be absorbed through the skin. Skin is porous, like a sponge.
Absorption Through Skin • Absorption occurs by: • Skin contact, such as picking up a solvent-soaked cloth. • Washing hands with gasoline or other solvent. • Floor cleaning materials splashing into shoes. • Always wear protective equipment such as: • Gloves • Aprons • Boots