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SUPPLY-DEMAND GAP OF LEAD FOR THE BATTERY MANUFACTURING INDUSTRY

SUPPLY-DEMAND GAP OF LEAD FOR THE BATTERY MANUFACTURING INDUSTRY. Licensed Capacity. Reasons for Shortfall. METAL RECLAMATION (INDUSTRIES) SDN. BHD. PRESENTED BY: C S LIM, EXECUTIVE DIRECTOR. Strategies To Overcome Shortfall. Current Demand. Current Supply.

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SUPPLY-DEMAND GAP OF LEAD FOR THE BATTERY MANUFACTURING INDUSTRY

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  1. SUPPLY-DEMAND GAP OF LEAD FOR THE BATTERY MANUFACTURING INDUSTRY Licensed Capacity Reasons for Shortfall METAL RECLAMATION (INDUSTRIES) SDN. BHD. PRESENTED BY: C S LIM, EXECUTIVE DIRECTOR Strategies To Overcome Shortfall Current Demand Current Supply

  2. Licensed Capacities - 120,000 tonnes • Current licensed capacity: 44,000 tonnes of lead acid batteries per annum. • Increase to 120,000 tonnes by fourth quarter 2001 • Distribution of capacities: 1.1 Metal Reclamation (Industries) Sdn. Bhd. - 96,000 tonnes 1.2 Tai Kwong -Yokohama Battery Ind. Sdn. Bhd - 12,000 tonnes 1.3 Intercedar Industries Sdn. Bhd. - 12,000 tonnes

  3. Current Demands - 90,000 tonnes 2.1 Lead acid batteries - 50,000 tonnes 2.2 Power cables - 5,000 tonnes 2.3 Lead - tin solders - 5,000 tonnes 24 Litharge (non battery use) - 30,000 tonnes

  4. Current Supply - 41,000 tonnes 3.1 Used lead acid batteries - 35,000 tonnes 3.2 Lead dross and sludge - 4,000 tonnes 3.3 Cable sheathings - 2,000 tonnes

  5. Reasons For Shortfall 4.1 Collection efficiency. 4.2 Export of new batteries. 4.3 Underground cables. 4.4 Export of lead and lead alloys, etc.

  6. Strategies To Overcome Shortfall 5.1 Increase collection efficiency. 5.2 Imports of pure lead and secondary bullion. 5.3 Stop illegal exports. 5.4 Alternative sources .

  7. MAKING LEAD RECOVERY ENVIRONMENTALLY SOUND AND ECONOMICALLY VIABLE. Project Launch Positive Aspects METAL RECLAMATION (INDUSTRIES) SDN. BHD. PRESENTED BY: C S LIM, EXECUTIVE DIRECTOR End Negative Aspects

  8. Mission Statement

  9. Mission Statement # 1 To be the most competitive and largest secondary lead producer in South East Asia.

  10. Mission Statement # 2 To adopt the most suitable technology in secondary lead production.

  11. Mission Statement # 3 To achieve the highest safety and environmental standards.

  12. Mission Statement # 4 To target ourselves towards ISO 9002 and ISO 14001.

  13. Project Studies:1. Detailed EIA2. WRAC Studies

  14. Project Design Criteria

  15. Project Design Criteria • To provide a safe working environment.

  16. Project Design Criteria • To provide a safe working environment. • To be environmentally friendly.

  17. Project Design Criteria • To provide a safe working environment. • To be environmentally friendly. • To adopt greener technologies in lead recycling and refining.

  18. Project Design Criteria • To provide a safe working environment. • To be environmentally friendly. • To adopt greener technologies in lead recycling and refining. • To have minimum contact between employees and raw materials.

  19. Project Design Criteria • To provide a safe working environment. • To be environmentally friendly. • To adopt greener technologies in lead recycling and refining. • To have minimum contact between employees and raw materials. • To have minimum movement of raw materials within the production facility.

  20. Project Design Criteria • To provide a safe working environment • To be environmentally friendly. • To adopt greener technologies in lead recycling and refining. • To have minimum contact between employees and raw materials. • To have minimum movement of raw materials within the production facility. • To have minimum movement of third party vehicles within the plant.

  21. Core Technologies

  22. Core Technologies 1. Battery breaking technology from U. S.

  23. Core Technologies 1. Battery breaking technology from U. S. 2. Submerged lance smelting technology.

  24. Core Technologies 1. Battery breaking technology from U. S. 2. Submerged lance smelting technology. 3. Slag granulation from Germany.

  25. Core Technologies 1. Battery breaking technology from U. S. 2. Submerged lance smelting technology. 3. Slag granulation from Germany. 4. High temperature gas cleaning.

  26. Core Technologies 1. Battery breaking technology from U. S. 2. Submerged lance smelting technology. 3. Slag granulation from Germany. 4. High temperature gas cleaning. 5. Flue gas de-sulphurising from Japan.

  27. Build and Operate

  28. Negative Aspects

  29. Negative Aspects 1. High capital and operating cost.

  30. Negative Aspects 1. High capital and operating cost. 2. High demand on technical resources.

  31. Negative Aspects 1. High capital and operating cost. 2. High demand on technical resources. 3. Land size.

  32. Positive Aspects 1. Higher output rate.

  33. Positive Aspects 1. Higher output rate. 2. Better yield.

  34. Positive Aspects 1. Higher output rate. 2. Better yield. 3 Variety of feeds.

  35. Positive Aspects 1. Higher output rate. 2. Better yield. 3 Variety of feeds. 4. Useable by-products.

  36. Positive Aspects 1. Higher output rate. 2. Better yield. 3 Variety of feeds. 4. Useable by-products. 5. Low process waste generation.

  37. Positive Aspects 1. Higher output rate. 2. Better yield. 3 Variety of feeds. 4. Useable by-products. 5. Low process waste generation. 6. Low environmental impact.

  38. The End Thank you for your attention.

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