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Supplier Treasure Hunt Results. Hosted by Louisville Forge - UGN Sponsored by TEMA July 27 - 28, 2008. Participants. Louisville Forge UGN Denso CMWA TEMA (PE FE and PUR SR). Purpose and Method. Make Toyota Team more cost competitive Teach Toyota suppliers Treasure Hunting:
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Supplier Treasure Hunt Results Hosted by Louisville Forge - UGN Sponsored by TEMA July 27 - 28, 2008
Participants • Louisville Forge • UGN • Denso • CMWA • TEMA (PE FE and PUR SR)
Purpose and Method • Make Toyota Team more cost competitive • Teach Toyota suppliers Treasure Hunting: • Hands on and classroom training • Treasure Hunt process • Energy reduction calculation • Share findings
Where did we look? • Facilities – Louisville Forge & UGN • UGN – Sound absorbers for Camry, Solara and Corolla • Louisville Forge – Crank shafts for Camry, Tundra and Corolla
What did we find? Top 3 • Re-implement auto control for LF Cooling Tower Fans during weekends • Turn off LF cooling water pumps during weekends. • Re-implement auto controls for UGN Compressed Air Systems • Energy Savings ~ 1,100,000 KWh/yr • Cost Savings ~ $60,000/Yr
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