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Measurement Capabilities of Biofidelic 3.4 Kg Infant Dummy. N. Rangarajan, Y. Wang, T. Shams GESAC, Inc T. Fukuda, T. Yamada Aprica, Inc. Aprica 3.4 Kg Instrumented Dummy. Segmental Masses. List of Sensors - 1. 3-axis head angular velocity sensor 3-axis accelerometer at head CG
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Measurement Capabilities of Biofidelic 3.4 Kg Infant Dummy N. Rangarajan, Y. Wang, T. Shams GESAC, Inc T. Fukuda, T. Yamada Aprica, Inc GESAC, Inc
Aprica 3.4 Kg Instrumented Dummy GESAC, Inc
Segmental Masses GESAC, Inc
List of Sensors - 1 • 3-axis head angular velocity sensor • 3-axis accelerometer at head CG • 3-axis accelerometer at top of neck • 3-axis accelerometer at neck bottom • 1-axis Fz load cell at neck bottom • 3-axis accelerometer at chest CG GESAC, Inc
List of Sensors - 2 • 3-axis accelerometer at pelvis. • 1-axis Fz load cell at lumbar/pelvis. • String potentiometer on rib to measure rib deflection. • Pressure mat on abdomen to measure abdominal loads at 5 locations. • Total of 26 channels. GESAC, Inc
Head Showing Instrumentation Cavity GESAC, Inc
Neck Showing Bottom Load Cell GESAC, Inc
Spine Layout GESAC, Inc
Dummy Torso GESAC, Inc
Rib Construction • Dummy has a single rib made of Polycarbonate. • Damping is provided by damping material used in adult dummies. GESAC, Inc
Head Impact Test Setup • Corridors scaled from adult. • Corridors and results shown in next slide. GESAC, Inc
Head Impact Response GESAC, Inc
Head Drop Test Setup GESAC, Inc
Head Drop Test Response GESAC, Inc
Biofidelity of Head Response • After the dummy was designed and tested, we realised that the head response in drop tests are higher than the response of cadaver heads in similar tests which is around 60g. The head can be tuned to that response if the customer requests it. GESAC, Inc
Thorax Impact Setup GESAC, Inc
Thorax Impact Response GESAC, Inc
Abdomen Impact Setup GESAC, Inc
Abdomen Impact Response GESAC, Inc
Neck Pendulum Test Setup GESAC, Inc
Neck Flexion and Extension Pulse GESAC, Inc
Neck Flexion Test Response GESAC, Inc
Neck Extension Test Response GESAC, Inc
Neck Lateral Flexion Pulse GESAC, Inc
Neck Lateral Test Response GESAC, Inc
Flexiforce Evaluation • Preliminary evaluation by 4 m/s impact on 2” thick structural foam • Foam back supported rigidly • Compare Flexforce with pendulum load cell GESAC, Inc
Individual Sensor Response GESAC, Inc
Total Sensor Response GESAC, Inc
FlexForce on Dummy Abdomen GESAC, Inc
Individual Sensor Response GESAC, Inc
Combined Sensor Response GESAC, Inc
Summary - 1 • A 3.4 kg infant biofidelic, instrumented dummy has been developed. • Anthropometric specifications were developed from direct measurements and scaling. • Impact response corridors were scaled from adult impact response corridors. Impact tests show that dummy either meets or is very close to desired corridors. GESAC, Inc
Summary - 2 • The dummy is instrumented to measure accelerations at the upper and lower neck, chest CG, head CG, and pelvis. • A damped rib structure allows the chest impact response to exhibit realistic hysteresis. GESAC, Inc
Summary - 3 • String potentiometer on the rib allows measurement of chest compression. • Angular velocity sensors in the head allow direct measurement of head angular velocity. GESAC, Inc
Summary - 4 • Load cells at the bottom of the neck and on the lumbar spine enable measurement of axial forces on the cervical and lumbar spines. • Packaged FlexiForce sensors shows promise as an impact load measurement device when tested on blocks of foam supported in the back. GESAC, Inc
Summary - 5 • FlexForce sensors show about 80% of the load levels shown by load cell on impactor. • FlexForce package on the abdomen shows a low level of force when compared to the impactor load cell. • This phenomenon will be investigated in future. GESAC, Inc