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Design of the He and HB ODU

Design of the He and HB ODU. M. McKenna, M. Wayne Notre Dame. Schedule Highlights. The ODU project is done in two stages Preproduction of up to 32 ODUs (16 HB and 16 HE) Mechanical unit design for HB/HE completed by 26-June-2014

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Design of the He and HB ODU

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  1. Design of the He and HB ODU M. McKenna, M. Wayne Notre Dame

  2. Schedule Highlights • The ODU project is done in two stages • Preproduction of up to 32 ODUs (16 HB and 16 HE) • Mechanical unit design for HB/HE completed by 26-June-2014 • Assembly of HE begins 28-July-2014, assembly of HB begins 25-Aug-2014 • HE (HB) units at CERN and ready for mounting in RMs by 15-Feb-2015 (15-Mar-2015) • Full production of 360 ODUs (180 HB and 180 HE) • Design modifications based on test beam results completed by 04-Sep-2015 • Assembly (done in 5 batches) of HE begins 28-Dec-2015, ends 18-May-2016 • Last batch of HE checked out at CERN, ready to mount on 12-Sep-2016 • Assembly (done in 5 batches) of HB begins 19-May-2016, ends 10-Oct-2016 • Last batch of HB checked out at CERN, ready to mount on 8-Feb-2017

  3. Initial design assumptions • Mechanical dimensions for both HE and HB ODU does not change from 2011-2012 test beam designs • Patch panel, brackets, etc. are not changed, cookie design accommodates different numbers of SiPMs on HE/HB and new SiPM package dimensions • Threading of fiber pigtails changes accordingly • HE ODU will have 48 channels • Depth segmentation based on scheme developed by Vitaly Smirnov • HB ODU will have 64 channels • Depth segmentation based on 4 depth segments per tower • Interleaving of back two segments for some redundancy • Optical mixers – not sure if needed, would simplify design and fabrication if these are not necessary (more on this later)

  4. First prototype of the HE ODU Up to 7 layers in depth 96 channels for each pair of ODU Threading a bit tricky but achievable With drawings and color-coding, can be done in “mass production” by students and techs But there are a few issues to resolve

  5. HE ODU design issues • With the current design for depth segmentation, one ODU of each pair requires 49 SiPMs while the other requires 47 SiPMs • Consequence of how cables bring in the fibers to the patch panels • We propose combining L-1 with L0,L1,L2 in tower 18 - open to other suggestions • Will result in 2 unused SiPM channels per pair of HE ODU • The patch panel has a connector for “Layer 00” • Second sigma loop in the 0th layer (?) • Not clear if these fibers are actually brought to the ODU – eliminate? • We propose threading fibers from Layer 00 together with Layer 0 • There is no input for tower 17, L0 – we will use L00 instead • In 44 of the 48 channels the SiPM receives 4 fibers or less (2.8 mm device), the other 4 channels receive 5-7 fibers (3.3 mm device) vs vs We propose this

  6. Other HE ODU points, questions • The “cookie” will have 44 holes with 2.37 mm diameter (for 2,3,4 fibers) and 4 holes with 2.87 mm diameter (for 6,7 fibers) • The holes for attaching the patch plate and bottom plate to the cookie holder have been moved to provide increased clearance for a v-groove needed for the polishing fixture • Calibration inputs • We propose 7 calibration channels with 8 fibers per channel • Calibration fibers are 0.25 mm clear PMMA, one fiber to each SiPM with 8 extra fibers • Will springs be used to press the cookie to the SiPMs? • Will black anodizing be required? • If “yes” we need to know which areas to keep clear for electrical ground contact • There are unused connector slots – do we need blank connectors to cover them up?

  7. Optical Mixers Optical mixers are designed to spread large amounts of light across the SiPM active area Effectively increases the dynamic range at the high end, but fast recovery time can also increase the dynamic range Do we need the mixers for HE and/or HB? We propose instrumenting half the preproduction ODU with mixers, test in the beam and on the bench, then make the final decision for full production Note: overall design must account for additional thickness of mixer plate Optical Mixer plate 4 mm thick – 3.2 mm diameter fiber elements

  8. HB ODU Design issues • To our knowledge, no real study of the depth segmentation has been done yet – only design is the following: 4 segments in depth per tower Identical for towers 1-15, tower 16 a bit different Interleaving of back two segments, then combined in the electronics ODUs will require 64 SiPM each – 32 small, 32 large diameter Threading looks to be challenging because of the interleaving

  9. HB ODU – 1st attempts at threading This is doable but fibers are tight once the ODU is compacted to appropriate size The threading above was done using the same “hybrid” package as in the HE ODU Might be easier with 4 packages with all smaller diameter, 4 with all larger diameter

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