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SEMGrids and WBS Status

SEMGrids and WBS Status. Ch. Vuitton – BE/BI Presented by R. Veness – BE/BI 18th October 2011. Linac 4. L4L ~ 12 m. L4D ~18 m. L4C ~22 m. L4P ~14 m. L4Z ~10 m. 2 Sem 2 WBS. 2 Sem 2 WBS. 1 Sem. 1 Sem/WBS. H- source. LEBT. RFQ. MEBT (chopper).

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SEMGrids and WBS Status

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  1. SEMGrids and WBS Status Ch. Vuitton – BE/BI Presented by R. Veness – BE/BI 18th October 2011

  2. Linac 4 L4L ~ 12 m L4D ~18 m L4C ~22 m L4P ~14 m L4Z ~10 m 2 Sem 2 WBS 2 Sem 2 WBS 1 Sem 1 Sem/WBS H- source LEBT RFQ MEBT (chopper) DTL CCDTL PIMS Dump Line Transfer Line Layout and specs 160 MeV L4T ~50 m 45 keV 3 MeV 50 MeV 102 MeV 1 Sem 1 Sem 2 WBS 3Sem

  3. Contents: • 1. SEMGrid LEBT • 2. SEMGrid Test Bench (RFQ) • 3. SEMGrid DTL- CCDTL and PIMS • 4. WireBeam Scanner CHOPPER +DTL- CCDTL and PIMS • 5. Dump and Transfer Lines • 6. Summary of cost and status

  4. 1. SEMGrid LEBT: • Resolution: 24 Wires ---> variable pitch • Fils W gold 40 Microns . • Ceramic support « frame ». • Plan V and H simultaneous. • Actuator: IN/OUT pneumatic. Travel 100 mm.

  5. SEMGrid LEBT • Grids: 24 wires (per plane) covering a total of 71 mm • 5 wires ,spaced 5 mm • 4 wires ,spaced 3 mm • 7 wires ,spaced 1 mm • 4 wires ,spaced 3 mm • 4 wires ,spaced 4 mm

  6. SEMGrid LEBT

  7. SEMGrid LEBT

  8. SEMGrid LEBTGrids

  9. SEMGrid LEBTStatus: • 1 monitor installed in the stand test. • 1 monitor under manufacture. Feb/April 2012. • 1 reserve (actuator +flange). Feb. 2012

  10. SEMGrid LEBT:Cost: • Manufacturing plans:……………..….…..15 300 CHF • SEMGridassembled…………………………4 500 CHF/monitor • Tools and tests…….……………………………1000 CHF

  11. 2. SEMGrid Test Bench(RFQ): • Resolution: 48 fils ---> 24 wireswith a pitch of 0.5 mm in the center and 12 wires on the edgeswith pitch of 1 mm. • Wire graphite 34 Microns. • Ceramic support « C ». • Measure in ‘H’ plane only • Actuator: IN/OUT pneumatic. Travel: 100 mm

  12. SEMGrid Test Bench:Assembly of tank + actuator Vacuum tank Beams Actuator In/Out 100 mm Foot

  13. SEMGrid Test bench:Grid before soldering Grid Intermediate frame wires 60mm

  14. SEMGridTest Bench:Status: • Vacuum tank : - Study ……OK - Manufacturing of the tank : OK • Actuator: - Flange « customised »….OK - Linear Drive..……………..OK - Assembly. ……………….OK • Grid: - Plate Al2O3 ….OK (5 pieces) - Serigraphy of the ways….(in progress) - Welds (conductive glue) and tests…..(Nov. /Dec. 2011) • Final assembly: - Feb. 2012.

  15. SEMGrid Test Bench:Cost: • Model 3D + plans of tank:…………….….8 160 CHF (OK) • Manufacturing of tank (per tank)……5 662 CHF Tests:…..………...……..162 CHF (OK) • Actuator + flange: (per assembly)…..3 900 CHF (OK) • Grid: (5 pieces)…………………………..…..1 250 CHF (in progress)

  16. 3. SEMGridsDTL-CCDTL-PIMS Lines. • Resolution: 24 wires, spaced 0.5 mm - Wire graphite 34 Microns ---> conductive glue. - Wire W gold 40 Microns ---> tin solder. • Actuator: IN/OUT pneumatic. • Separated ‘H’ and ‘V’ measurement • Ceramic support « type C » • Travel: 50 mm

  17. SEMGrids DTL-CCDTL-PIMS lines.Assembly of Tank + Sem H et V Actuator V Tank Beam Actuator H Foot

  18. SEMGrids DTL-CCDTL-PIMS lines. Place for connector box. beam

  19. SEMGrids DTL-CCDTL-PIMS lines.Section acrossbeam axis “V “ In “H” Out

  20. SEMGrids DTL-CCDTL-PIMS lines.Section alongbeam axis: Beam H 2mm V No collision between H and V grids

  21. SEMGrids DTL-CCDTL-PIMS linVacuum tank: Plan V Beam Plan H Foot

  22. SEMGridslines DTL-CCDTL-PIMSMeasuring Head: Measuringheadisremovable(4 screws) ConnectorSub D 25 pins

  23. SEMGridslines DTL-CCDTL-PIMSMeasuring Head (section): Bellows Feedthrough Grid support Grid

  24. SEMGridslines DTL-CCDTL-PIMS Location of wires on the electronicways: Graphite wires Intermediate frame Grid

  25. SEMGridslines DTL-CCDTL-PIMS Status: • Tank: (5 pieces) - Study ……OK(to bechecked) - Manufacturing of tanks + supports: June 2012 • Actuator: (5 X 2 actuators + 1 reserve) - Study……..OK (To bechecked) - Manufacturing……June 2012 - Assembly. …………………… «  • Measuringhead: (10 pieces + 2 reserves) - Plate Al2O3 …. (10 pieces) - Serigraphy of the tracks….(ok) - Soldering (conductive glue) and tests…..(Oct /Dec 2011) • Final Assembly : -Oct 2012

  26. SEMGridslines DTL-CCDTL-PIMSCost: • Model 3D + plans of the tank:..26 100 CHF (Ok) • Manufacturing of the tank:……10 000 CHF(estimation/pce)  • Actuator: ………….…………….….3000 CHF(estimation/pce)   • Measuringhead:.………………………1 500 CHF(estimation/pce)  

  27. 4. WireBeam Scanner:Actuator + Wire support: Flange DN63 Stepping motor Wire support Linear Drive Travel : 40 mm /45 deg.

  28. WBSMeasuringhead: metallicwires Wires

  29. WBS:TANK: 112mm Flange DN63 Beam Vacuum gauge Foot

  30. WBS:TANK: 145mm

  31. WBS Status: • Vacuum tank: - Study……OK - Production of tanks: Beginning of 2012. • Actuator (linear drive): - Mechanical parts for 9 Scanners ….OK. - Motors(10) to order (6 to 10 weeks.) - Miscellaniouspieces End of 2011. - Assembly. Start of 2012. • Wire support: - Metallicwires………….OK. - Graphite wires………………Start of 2012.

  32. WBS:Cost: • Model 3D + manufacturingdrawings:………. 25 000 CHF (estimate) • Vacuum tank: (6 pieces) - Chopper line (2 pieces) ………………. ? (Ok) - Line CCDTL-PIMS (4 pieces)………..10 000 CHF/Tank. (to becommitted) • Actuator: (9 pieces) - Manufacturing:…………………. .3 000 CHF/act. (Ok) - Motorization:………………………………… .2 200 CHF/motor. (to becommitted) - Misc……………………………………………...1 500 CHF/act. (to becommitted)

  33. 5.Dump and Transfer Lines • SEMGrid similar to the SEMGrid DTL-CCDTL-PIMMS.

  34. Status

  35. COSTS(CHF)

  36. COSTS • TOTAL: ~310 000 CHF • Actually, ~120 000 CHF has been committed, there remains ~190 000 CHF to be paid for the mechanical assembly as of today.

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