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ASMO North Carolina, Inc.

ASMO North Carolina, Inc. Sep 29, 2004. Business Planning/Rita Madsen. CONTENTS. COMPANY STRUCTURE Overview Profile of Company ANC BUSINESS Sales by Motor Type Sales by Car Maker (Group) Plant Layout. Business Planning/Rita Madsen. COMPANY STRUCTURE. OVERVIEW PROFILE OF COMPANY.

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ASMO North Carolina, Inc.

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  1. ASMO North Carolina, Inc. Sep 29, 2004 Business Planning/Rita Madsen

  2. CONTENTS • COMPANY STRUCTURE • Overview • Profile of Company • ANC BUSINESS • Sales by Motor Type • Sales by Car Maker (Group) • Plant Layout Business Planning/Rita Madsen

  3. COMPANY STRUCTURE OVERVIEW PROFILE OF COMPANY Business Planning/Rita Madsen

  4. COMPANY OVERIEW ASMO North Carolina, Inc. has experienced astounding growth since production first began in 1989. In 1993 and 1997 two satellite facilities, AMT and AAC, were added to our corporation to meet demand and provide opportunity for increased production. • ASMO North Carolina employs over 800 people in three plants. • Total production output is over 16 million motors per year. Business Planning/Rita Madsen

  5. COMPANY PROFILE AAC ASMO Appalachian Corporation Established Jul.2,1997 ＡＮＣ Capital 0.5 M$ Site 17.8 Acres ASMO North Carolina, Inc * ADI Building 60,000 Square feet Established Mar.29,1988 Employees 142 Investment 1.0M$ Capital 42 M$ P/W Motor Assy Pinch Sensor Assy Process Site 64 Acres AMT 340,000 Square feet Building Automotive Motors of Thomasville Established Nov.12,1993 ＡＡＣ Employees 510 Capital 0.5 M$ ＡＮＣ Site 5.89 Acres ＡＭＴ Investment 130M$ 51,100 Square feet Building Process A/C Blower Assembly P/W Motor Assembly Sub-Assembly Parts (Molding,Press) Employees 188 Ｎｏｒｔｈ　Ｃａｒｏｌｉｎａ Investment 2.5 M$ Process P/W Motor Assembly As of August 2004 Business Planning/Rita Madsen

  6. ANC BUSINESS Sales By Motor Type Sales By Car Maker (Group) Business Planning/Rita Madsen

  7. Actual Sales by Motor Type (as of FY2003 end March 31, 2004) Business Planning/Rita Madsen

  8. FY2004 Planned Sales Breakdown Business Planning/Rita Madsen

  9. Total Sales by Car Maker Group (Actual Fiscal Year 2003 & Planned 2004) Business Planning/Rita Madsen

  10. ANC Total Actual Sales by Car Maker (as of FY03 end March 31, 2004) Business Planning/Rita Madsen

  11. ASMO North Carolina, Inc.2004 –Air Quality Report Jan. – Dec., 2004 Agenda: 1. Roles and Current Activities: ANC, AMT,AAC 2. Air Quality Report - ANC 3. VOC Air Emissions: ANC 4. DENSO Reduced Use Chemicals (Table 4) Emissions:ANC,AMT,AAC 5. Energy Nat’l/ Propane/ Gas: ANC, AMT, AAC 6. ECOVISION 2005 Summary (1999-2004): ANC, AMT, AAC

  12. ASMO N.C, Inc. : EHS ROLES & CURRENT ACTIVITIES ECOVISION 2005 GOALS 2004 EHS GOALS • 80% Reduction of Total VOC Air Emissions. • 70% Reduction of DENSO Reduced Use Chemicals (Table 4). • 70% Reduction of all Landfill Waste. • 50% Reduction of Natural Gas / Propane Usage (CO2 Reduction) • 50% Reduction of Incoming One Time Use Packaging. • 25% Reduction of Water Usage. • ISO14001: Maintain Certification. • EPA/OSHA/DOT (Env/Labor/Trans.) - No Major Findings. • QS9000: No findings due to Environment / Health / Safety • Maintain Expense / Indirect Investment- Budgets KEYPOINTS & ACTIVITIES ISO14001 Audit was Feb. 28 thru March 2, 2005 ANC / AMT / AAC – Received a total of 3 Minor Findings

  13. ASMO N.C, Inc.: 2004 - Air Quality Report EPA LIMIT EPA LIMIT EPA LIMIT • In 2002, applied for Synthetic Minor Classification to Reduce Inspections & Costs. Est. Savings $8500/year • Air Permit # 6369R15 – New Air Permit Issued on 3/28/03 • Air Permit # 6369R16 – New Air Permit Issued on 2/03/04 : K Blower Stator Line added to permit. • GS & K Blower Stator using charcoal filter instead of external exhaust due to potential of relocating stator lines.

  14. New Goal: 80% Reduction of ANC Total VOC Air Emissions 2nd Qtr. 2001: Due to Koshu, Paint line modified racks were modified, thus reducing spacing on line, improve productivity eliminated need for 2nd Shift. 2002 to 2003: 31 to 28 tons, Slight change in VOC tons. 2004: Added 7697 lbs propane usage to VOC’s Formaldehyde increased 200 lbs. BEFORE AFTER

  15. Substances/Products to be Reduced / Eliminated (Table 4): ANC New Goal : 70% Reduction in Toxic Chemicals RX-611 In April 2003,Formaldehyde increased due to this added reported chemical in RX-611 Molding Compound. In 2004, changed Brake Cleaners. Castle Brand Contained PERCHLORO - ETHYLENE In 2004, Lead and Toluene usage continue to decline. ELIMINATED Castle Brand FORM.-B BRAKE CLEANER TOYOTA BRAND DOES NOT CONTAIN CHEMICAL

  16. New Goal: 50% Reduction of Natural Gas Usage ANC, AMT, AAC - Natural Gas / Propane Usage: CO2 Emissions MAINTENANCE CUTS OFF SPACE HEATERS WHEN NOT IN USE SEMI-ANNUAL PM PERFORMED ON NAT’L GAS BOILERS & OVENS • 2004 05 - Energy Committee searching for Gas Reduction Options. • Facilities looking at different Gas Suppliers.

  17. ASMO N.C., INC.: ANC, AAC, & AMT ECOVISION 2005 Summary Quantity of Each Item　1999 – 2004 VOC　Air　Emissions Landfill Wastes DENSO “Table4” One-Time Use Packaging (tons) (tons) (tons) (tons) Water Usage* Natl Gas / Propane Usage (CO2) Energy : Electric (tons) (1000kwh) (1000gals)

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