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YS100 Series A Complete Process Control Solution!

YS170 Dual Loop Programmable Controller. YS100 Series A Complete Process Control Solution!. YS100 Control Room Instruments. YS150 Pre-configured single loop YS170 Programmable dual loop (plus YS150) YS110 Standby manual station YS131 Dual input indicator with alarms

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YS100 Series A Complete Process Control Solution!

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  1. YS170 Dual Loop Programmable Controller YS100 Series A Complete Process Control Solution!

  2. YS100 Control Room Instruments • YS150 Pre-configured single loop • YS170 Programmable dual loop (plus YS150) • YS110 Standby manual station • YS131 Dual input indicator with alarms • YS135 Auto/Manual Station SV Loader • YS136 Auto/Manual Station MV Loader • YSS20 Programming Software

  3. YS100 Hardware Platform • Surface mount technology: reliable & low power • Non-volatile memory (EEPROM) • Up to 400 lines of programming (YS170) • Modular construction with separate boards for: • Power supply (auto sensing AC or DC voltage) • Communications (RS485, DCS, Peer-to-Peer) • Signal conditioning input • Independent CPU’s for control and display • 24VDCPower for two-wire transmitters • Integral HARD MANUAL backup

  4. YS150 Pre-Configured • No programming • Setup without PC • 3 ready to go strategies • Single PID • Cascade PID • Hi/Lo Auto Select

  5. YS150 Single Loop Strategy

  6. YS170 Programmable Dual Loop • All the YS150 functions • 2 Independent PID loops • 400 lines of custom code

  7. YS150/170 Model Description

  8. YS150/170 Inputs/Outputs • Controller Inputs/Outputs YS150 YS170 • Analog inputs 4 5 • 4-20mADC analog output 1 1 • 1-5VDC analog output 2 1 • Selectable 4-20mA/1-5V 0 1 • Discrete inputs 1 fixed function 6 DI/DO • Discrete outputs 5 fixed function (Software Selectable) • Independent PID loops 1 2

  9. YS131 Dual Input Indicator Tag Name FI-1076 FAIL FAIL & ALM Lamps ALM LOOP 1 GPM 300.0 PV: Process Variable 146.9 Set Point CHANGE Key (Press to Observe HH/LL Alarm Value) CHG 0.0 PAGE key SHIFT YOKOGAWA

  10. Tag Name HIC-1076 FAIL FAIL & ALM Lamps ALM LOOP 1 C GPM CASCADE (Remote SV) 300.0 Process Variable PV: 146.9 Set Point SV: M Set Point MANUAL Mode Override Remote SV 150.0 /\ & \/ Local Set Point 0.0 PAGE key SHIFT  YOKOGAWA YS135 SV Auto/Manual Station

  11. HIC-1076 Tag Name FAIL FAIL & ALM Lamps ALM LOOP 1 C GPM CASCADE (Remote MV) Control Input from External Device 300.0 Process Variable PV: 146.9 Set Point M Manipulated Variable (Control Output) MANUAL Mode (Override Remote MV) MV: 77.7 0.0 PAGE key C O /\ or \/ Output SHIFT  YOKOGAWA YS136 MV Auto/Manual Station

  12. INPUT 100 BAT CHK • Powered by three • Can be inserted into 9VDC batteries controller case 50 • Provides 4-20mA • Powered by 110VAC 0 OFF SET output to control while installed in OUTPUT CONT 100 element enclosure 50 INC MAN DEC 0  YOKOGAWA YS110 Remote Standby Station

  13. YS100 Signal Conditioning • One signal conditioning card per instrument • mV (/A01) • Universal thermocouple (/A02) • RTD (/A03) • Potentiometer (/A04) • Input isolator (/A05) • 2 wire transmitter input with isolation (/A06) • Frequency (/A08)

  14. YS100 Security Features • Password protection • Prevents unauthorized changes • Allows all parameters to be viewed but not changed • Built-in HARD MANUAL backup station • Used if controller fails • Controls Y1 analog output ONLY (LOOP 1) • Standard feature (specify it!)

  15. YS100 Display • Display Technology • Backlit high resolution LCD • Blue background or white background • Display Screens • LOOP (1&2) • TREND (1&2) • ALARM • DUAL (1&2) (YS150 & YS170 only) • TUNING (PID values, alarm set points, etc.) • ENGINEERING(Eng. units, tag name, etc.)

  16. +24VDC Terminal 13 + Two-Wire YS150/170 Controller Transmitter - 4-20mADC Xn + Input Analog Input Terminal # EJA YEWFLOW 250 ohms X1 Positive 1 X1 Negative 2 X2 Positive 3 X2 Negative 4 X3 Positive 5 X3 Negative 6 X4 Positive 7 X4 Negative 8 X5 Positive 9 X5 Negative 10 EXA pH200 Precision + Xn - Input Resistor Two-Wire Transmitter - 4-20mADC Xn + Input 250 ohms Two transmitters can be powered... Xn - Input Precision Resistor Direct Input Option: Reduces available power to ONE transmitter!! Wiring of 24VDC Loop Supply

  17. FIC-1076 FAIL ALM LOOP 1 TMP 122.5 C GPM 300.0 PV: A 146.9 Set Point SV: M 150.0 MV: 77.7 ALARM-1 PF PF OFF 0.0 C O SHIFT  YOKOGAWA YS170/YS150 LOOP Display • Tag Number or • Descriptor FAIL & ALM Lamps • Remote Set Point (CSV) • Local Set Point (SV) & Automatic • Manual Operation of Output (MV) DATA WINDOW • Process Variable • Set Point Value • Control Output • Increase Set Point (SV) • Decrease Set Point (SV) • Programmable Function Key • PAGE Key ALARM Indication • Manual Output • Keys (< & >) • SHIFT to observe • TUNING & ENG

  18. FIC-1076 FAIL ALM TREND 1 PV1: SV1: MV: 146.9 150.0 77.7 C GPM 300.0 A • Time base selectable • by configuration (CONFIG 2) • 90 seconds to 45 hours • 90 samples displayed • Always active • All keys operational as LOOP • display M PF PF OFF 1M O.O C O SHIFT YOKOGAWA YS170/YS150 TREND Display

  19. Process Alarms • High, low, deviation, velocity • System Alarms • Open input, output, defective A/D, • RAM, CPU • STC Alarms (Self Tuning Control) • Time out, high/low PB, TI, TD • High lighted = active/unacknowledged • alarm FIC-1076 FAIL ALM ALARM PROCESS SYSTEM C X1 PL1 PH2 A X1 M STC PF CLR C O SHIFT YOKOGAWA YS170/YS150 ALARM Display

  20. Tag Number or • Descriptor of LOOP 1 • PV1 & SV1 • highlighted • LOOP 1 operational • LOOP 2 can be only • viewed from DUAL 1 • display FIC-1076 FAIL • FAIL & ALM Lamps DUAL 1 ALM PV: 146.9 PV: 97.4 SV: 175.0 SV: 100.0 C DEG GPM • Remote Set Point (CSV) • Local Set Point (SV) & Automatic • Manual Operation of Output (MV) 2 1 300.0 200.0 A Set Point M • Increase Set Point (SV) • Decrease Set Point (SV) • Programmable Function Key • PAGE Key • Manual Output Keys • (< & >) • SHIFT + PAGE to • observe TUNING • & ENG Menus PF PF OFF 0.0 0.0 MV: 77.7 C O SHIFT  YOKOGAWA Dual Loop Display

  21. FIC-1076 FIC-1076 FAIL ALM FAIL ALM TUNING MENU ENG.MENU 1 C C PID 1 CONFIG 1 A A PID 2 CONFIG 2 M M STC 1 SMPL&BATCH STC 2 SC MAINT P&T REG PASSWORD I/O DATA FX TABLE PF PF SHIFT SHIFT YOKOGAWA YOKOGAWA Tuning/Engineering Group Menus

  22. FIC-1076 PID1 FIC-1076 200.0 PB1 FAIL ALM TUNING MENU STC OFF PV1 146.9 C PID 1 SV1 150.0 MV 77.7% DV1 3.1 A PID 2 PB1 200.0% M STC 1 TI1 10S SAV TD1 0S SFA1 0.0 STC 2 SFB1 0.0 GW1 1.0% GG1 1.000 P&T REG PH1 300.0 PL1 0.0 DL1 100.0 I/O DATA VL1 100.0 PF VT1 1S MH1 100.0% ML1 0.0% MR1 0.0% CHG RB1 0.0% PMV1 0.0% SHIFT C O YOKOGAWA Tuning Menu - PID 1

  23. FIC-1076 CONFIG 1 PANEL from ENG MENU 1 CONFIG 1 FIC-1076 PROG CTL FAIL ALM ENG.MENU 1 SET ENBL C CONFIG 1 CTL PROG START TIM1 COMM - COMWR ENBL ADRS 1 STBIT 1 PAR NO BPS 1200 ATSEL LOW LOOP1 1 LOOP2 1 TRND1 1 TRND2 1 ALARM 1 DUAL1 1 DUAL2 1 DISP1 - NAME1 PRM DISP2 - NAME2 PRM PROG DEFAULT REV 400.2 Press A button to SET... PRESS /\ key to allow ENABLE Press A to high light CTL... Press & hold /\ button to change CTL strategy: SELECT CASCADE SINGLE PROG A CONFIG 2 M SMPL&BATCH SC MAINT PASSWORD FX TABLE PF SHIFT SHIFT YOKOGAWA ENG MENU - CONFIG 1

  24. FIC-1076 CONFIG 2 FIC-1076 SCH1 3 FAIL ALM ENG.MENU 1 SET ENBL C CONFIG 1 PROG CMOD1 - BMOD BUM CNT1 PID ALG1 I-PD ACT1 RVS VDIR1 C-O SCH1 000 SCL1 0 SCDP1 3 SCDV1 1 UNIT1 GPM TRDT1 1M TAG1 FIC-1076 CMOD2 - BMOD2 BUM CNT2 PID ALG2 I-PD ACT2 RVS VDIR2 C-O SCH2 1000 SCL2 0 SCDP2 3 SCDV2 1 UNIT2 % TRDT2 1M TAG2 -YS170- A CONFIG 2 3 M SMPL&BATCH SC MAINT PASSWORD FX TABLE PF SHIFT YOKOGAWA ENG MENU - CONFIG 2

  25. FIC-1076 I/O DATA FIC-1076 FAIL ALM TUNING MENU X1 48.9 X2 0.0 X3 0.0 X4 0.0 X5 0.0 Y1 77.7% Y2 -6.3% Y3 0.0% DI1 0 DI2 0 DI3 0 DI4 0 DO2 0 DO1 1 C PID 1 A PID 2 M STC 1 STC 2 P&T REG I/O DATA PF SHIFT YOKOGAWA Tuning Menu - I/O DATA Shows analog inputs X1 - X5 Analog outputs Y1 - Y3 Discrete inputs/outputs DI or DO 0 = low 1 = high

  26. FIC-1076 CONFIG 1 PANEL from ENG MENU 1 CONFIG 1 FIC-1076 SINGLE CTL FAIL ALM ENG.MENU 1 SET ENB C CONFIG 1 CTL SINGLE START TIM1 COMM - COMWR ENBL ADRS 1 STBIT 1 PAR NO BPS 1200 ATSEL LOW LOOP1 1 LOOP2 1 TRND1 1 TRND2 1 ALARM 1 DUAL1 1 DUAL2 1 DISP1 - NAME1 PRM DISP2 - NAME2 PRM PROG DEFAULT REV 4.1 Press A button to SET... PRESS /\ key to allow ENABLE Press A to high light CTL... Press & hold /\ button to change CTL strategy: SINGLE A CONFIG 2 M SMPL&BATCH SC MAINT PASSWORD FX TABLE PF SHIFT SHIFT YOKOGAWA Pre-configured SINGLE Mode

  27. FIC-1076 FIC-1076 PID1 20.0 FAIL ALM PB1 TUNING MENU STC OFF C PID 1 PV1 146.9 SV1 150.0 MV 77.7% DV1 3.1 A M PB1 20.0% STC 1 TI1 10S SAV TD1 0S SFA1 0.0 SFB1 0.0 GW1 1.0% GG1 1.000 PARAMETER PH1 300.0 PL1 0.0 DL1 100.0 I/O DATA PF VL1 100.0 VT1 1S MH1 100.0% ML1 0.0% MR1 0.0% CHG RB1 0.0% PMV1 0.0% SHIFT C O YOKOGAWA PID Tuning Parameters PID 1 Display from TUNING Panel Press A button until PB1 is highlighted... Press \/ until PB1 is 20.0%. Change TI1 to 10 seconds. Press PAGE to return to TUNING menu. Select PARAMETER by pressing \/ button... Press A until PLG1 is highlighted... /\ until 1.0 is set...

  28. FIC-1077 FIC-1076 FAIL FAIL ALM ALM LOOP 1 LOOP 1 TMP 172.5 TMP C GPM GPM 5000.0 300.0 PV: A PV: 246.9 146.9 Set Point SV: M SV: 250.0 150.0 MV: MV: 77.7 77.7 PF PF PF OFF OFF 0.0 0.0 C O C SHIFT u YOKOGAWA u YOKOGAWA RS485 Communications Option (/A31) 122.5 C A M Up to 16 instruments/serial port PF Available on ALL YS100 Series Instruments O SHIFT

  29. MV1 SV1, Auto/Manual Status PV1 Up to 16 Instruments 4 transmitting 16 receiving YS-NET FIC-1076 FIC-1076 FIC-1076 FIC-1076 FAIL FAIL FAIL FAIL ALM LOOP 1 ALM ALM ALM LOOP 1 LOOP 1 LOOP 1 TMP 122.5 TMP 122.5 TMP 122.5 TMP 122.5 C C C C GPM GPM GPM GPM 300.0 300.0 300.0 300.0 PV: PV: PV: PV: A A A A 146.9 146.9 146.9 146.9 Set Point Set Point Set Point Set Point SV: M SV: SV: SV: M M M 150.0 150.0 150.0 150.0 MV: MV: MV: MV: 77.7 77.7 77.7 77.7 PF PF PF PF PF PF PF PF OFF OFF OFF OFF 0.0 0.0 0.0 0.0 C O C O C O C O SHIFT SHIFT SHIFT SHIFT u u u u YOKOGAWA YOKOGAWA YOKOGAWA YOKOGAWA Peer-to-Peer Communications (/A33)

  30. YSS20-210 Programming Software • Required to write a custom YS170 program • Latest edition is Version 1.04 • Required for peer-to-peer communications option (/A33 card) • Required for 400 steps of programming

  31. Write custom programs on PC Upload/download programs from PC to YS170 Data monitoring mode YSS20 Programming Software

  32. Fundamentals • Basic Features • Library of 36 function modules (PID, function generators, math, boolean logic, etc.) • 400 lines of program possible, with comments • Flexible use of software flag registers • Subroutines and conditional branching • Location of important reference material • YS170 Programming Manual is the best source • TI 1B7C2-03E • Control Functions Manual • TI 1B7C1-01E

  33. Programming Function Modules • PID Control (BSC, CSC & SSC) • Math Functions (+, -, *, /, SQT & ABS) • Program Constants (P, T & K) • Boolean Logic (AND, OR, NOT, EOR) • Alarms (HAL, LAL, DLM & VLM) • Discrete Inputs/Outputs (DI/DO) • Timers, Lead, Lag & Deadtime Functions (TIM, LED, LAG & DED) • Function Generators (FX & GX)

  34. Programmable Control Strategy Wiring Terminations

  35. Programming using the PC • File management • Program editing • Parameter editing • Communication • Documentation printing

  36. X1 + X2 = Y1 LD X1 LD X2 + ST Y1 I/O Registers X1 X2 Y1 X1 X2 X1+X2 X1+X2 Stack Registers A X1 A A B A B B C B C C D C C C Lost Stack Registers Operation

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