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Agriboard Industries

Agriboard Industries. Transforming renewable agricultural resources into environmentally engineered structural insulated panels. Who is Agriboard Industries?. Acquired by Ryan Development Company, L.C. in September 2000 Millions of dollars spent in Product Development

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Agriboard Industries

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  1. Agriboard Industries Transforming renewable agricultural resources into environmentally engineered structural insulated panels

  2. Who is Agriboard Industries? • Acquired by Ryan Development Company, L.C. in September 2000 Millions of dollars spent in Product Development Patented Process & Machinery Headquarters in Wichita, KS Factory Near Wichita Falls, TX • Manufacturer of High Performance Structurally Insulated Panels (SIP) Much Stronger than Foam SIPs 2-1/2 Hour Fire Rating Blast Resistant DoD Rating

  3. Agriboard SIP Optimize Energy Performance • High Energy Efficiency Performance • Agriboard Panel vs Stick • Bldg Envelope 7x Tighter • 40-50% Utility Savings

  4. Agriboard SIP Construction Waste Management • Divert Construction Debris from Landfills Agriboard Panel = Near “0” Construction Debris

  5. Agriboard SIP Acoustic Environment/Noise Control • Appropriate Acoustics for User Privacy & Comfort • Minimize Environmental Noise Agriboard Panel = Great Sound Absorption

  6. Agriboard PanelProduction Process • Straw Bales Conveyed to Cleaning Station

  7. Agriboard PanelProduction Process • Removes Dirt and Debris Straw enters de-flaker & straw walker

  8. Agriboard PanelProduction Process Control Center • Moisture Content for Density Control • Borate Addition for Pest / Mold Resistance • Temperature for Sterilization & Bonding • Ram Pressure for Panel Strength • Panel Thickness for Dimensional Accuracy Control Center

  9. Agriboard PanelProduction Process Ram Face Die • Creates four 1” Wire Chases in Straw Core • Chases Spaced 8” – 8” – 16” – 8” – 8”

  10. Cut to Design Length Based on Customer Requirements Agriboard PanelProduction Process Panel Cutter & Density Checkpoint • Cut to Design Specs to Meet Customer’s needs

  11. TM Timber-strand Engineered Lumber isKey to Agriboard Strength

  12. Agriboard PanelProduction Process • 1st Adhesive Layer

  13. Agriboard PanelProduction Process • 1st Agri-Core Layer Set into Pan

  14. 2nd Adhesive Layer Applied • 2nd Agri-Core Layer Inserted into Pan Agriboard PanelProduction Process

  15. Agriboard PanelProduction Process • Adhesive Applied to Profile Edges for Strength & Water Proof Seal • 3rd Adhesive Layer Applied Between Agri-Core & Top OSB Layer

  16. Agriboard PanelProduction Process • Final Agriboard Panel Assembly • Oriented Strand Board (OSB)Cover is Squared, Glued & Nailed

  17. Agriboard PanelProduction Process • Panel Adhesive Layers Cure in Pod Press

  18. Agriboard PanelProduction Process • (CNC) Computer Numeric Control Router Machines Openings for Doors, Windows & Electrical Boxes

  19. Agriboard PanelComposite = Superior Properties • Loadbearing: 8’ x 24’ vertical or horizontal • ASTM E-72 & AC-04 Continuous & Point Loading: Axial, Transverse, Racking • Curtain Wall on Red Iron is EZ Installation • NO Girts and Few X-Braces • Exact A&E Design Specs & Tolerances • Engineered, Manufactured & QC Inspected • Weight: 4-3/8” @ 9 lbs/sf 7-7/8” @ 14 lbs/sf

  20. Agriboard Saves $s in Construction Cost Agriboard SAVES YOU TIME AND MONEY IN LABOR MAN-HOURS • Precast Tiltwall Agriboard Panel is 3 times faster • Concrete Block Agriboard Panel is 8 times faster • Metal Framing - 4" Agriboard Panel is 3.5 times faster • Metal Framing - 6" Agriboard Panel is 4 times faster • Wood Framing - 4" Agriboard Panel is 3 times faster • Wood Framing - 6" Agriboard Panel is 4 times faster

  21. Agriboard PanelComposite = Superior Properties • Tight Construction • 7 Times Less Air Leakage than Stick-Built • Fire Resistant: 2+ Hr. Rating for Straw Core ASTM E119 2-1/2 Hr. Rating for OSB Panels • ASTM C729 Sec 14 – Smoldering Combustion

  22. Agriboard Fire Rating Test • E-119 Fire Test After 2-1/2 Hr Exposure Agriboard Panel

  23. Agriboard PanelComposite = Superior Properties • Mold, Black Mold & Fungi Resistant • ASTM C739 Sec 11 • Moisture Vapor Sorption • ASTM C739 Sec 12 • Odor Emission • ASTM C739 Sec 13 • Corrosiveness • ASTM C739 Sec 9

  24. Agriboard = LEED •   EA Pre 2:  Minimum Energy Performance •   EA 1:         Reduced Energy Costs •   MR 5.1:     Manufactured Regionally •   MR 5.2:     Harvested Regionally •   MR 6:        Rapidly Renewable •   EQ 4.4:     Low Emitting Materials (wood composite) •   ID 1.1:       Low Construction Waste •   ID 1.2:       Exceed Regional Material Threshold

  25. Examples & Construction Details Agriboard

  26. AgriboardQuick Construction & Red Iron • Installation • Carriage Head Bolt thru Agriboard Panel to Steel Frame • Clean Layout - Few Girts Few X-Braces Agriboard Panel Curtain Wall

  27. AgriboardQuick Construction Curtain Wall • Agriboard Panels Accept Any Cladding

  28. Agri-PanelQuick Construction Curtain Wall • 50,000 sq. ft. Building Set up in 5 Days • Panels Engineered to Meet Design Requirements

  29. AgriboardQuick Construction Curtain Wall • Lifting Devices • Skytrack for Lower Floors • Crane for Higher Elevations

  30. Agriboard at Fort Hood

  31. Agriboard at Fort Hood

  32. Agriboard at Fort Hood “Agriboard offers Fort Hood many benefits not found in other exterior wall systems. The combination of energy efficiency and renewable resource content offers multiple SPiRiT/LEED certification credits. The ease of installation and the reduction in construction time makes Agriboard preferred to traditional construction methods.” Jeff Salmon, Directorate of Public Works-Environmental Division, Fort Hood, Texas

  33. Agriboard Wachovia

  34. Agriboard Wachovia

  35. Agriboard Team

  36. TO: JEFF CRIPPENFROM: MIKE OMANDATE: JULY 13, 2006SUBJECT: AGRIBOARD RECOGNITIONI would like to take this opportunity to express my appreciation for the quality and installation of the Agriboard system on the Wachovia Bank Casa Linda project. Being that this was my first experience with the system, I was impressed with the design and manufacturing of the panels along with their structural integrity. Equally impressive is how the panels are designed for installation. With my lack of experience in the system I was anticipating some difficulty making panel connections. However, the design and the quality in manufacturing made installation seem simple. I would also like to recognize the efforts of Dawn Morgan, Paul Pittman and Jim Murphy. Dawn’s knowledge of the design for this project along with her pre-construction coordination was a valuable asset. Paul, Jim and the Agriboard crew members headed the installation with assistance from Turner’s subcontractor’s Marek Brothers and Tippen Steel. As we encountered some obstacles in concrete variances and conflicts with steel, the experience of the Agriboard crew proved valuable in keeping this project on schedule. I witnessed this to be a true team effort between Agriboard and Turner.It is my pleasure to have worked with your team and look forward to any future projects.TURNER CONSTRUCTIONMIKE OMANProject Superintendent – Wachovia Casa Linda

  37. Sustainable Buildingfor the 21st Century Agriboard Industries For those who build responsibly Transforming Renewable Agricultural Resources into Environmentally Engineered Structural Insulated Panels

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