Mangal Iron - Investment Casting Foundry India

1. What is Casting & Types of Casting

2. What is Casting? Casting is a procedure of create a molds of any metal. In a casting liquid material of metal convert into an object of the shape. Different types of casting process available as per below: Types of Casting Sand Casting Permanent Mold Casting Centrifugal Casting Investment Casting Continuous Casting

3. Investment Casting Investment casting is an old technique of casting. It is establish from a lost-wax casting. Lost-wax casting is also known as modern investment casting. In the investment casting process mold are made from liquid. In this process it is used generally metals like steel, bronze and iron. Process Of Investment Casting Wax Injection Assembly Shell Building De-waxing and Firing Cut off Casting Finished Casting Knock out

4. Pros & Cons of Investment Casting

5. Continuous Casting Process of Continuous Casting Continuous casting referred as a strand casting. It is a process for continuous, high volume production of metal. In this process molten steel is converting into semi-finished slab for rolling into finishing mills. This method is used for produce different shapes like pipes, wires, roads, and plates of the metal. Continuous casting methods is used for aluminum alloys, copper alloys and other metals. Ladle Molten Steel Submerged Entry Nozzle Tundish Spray Cooling Straightening Roller Apron Rollers Slab

6. Pros & Cons of Continuous Casting Pros Cons Save processing time Require large space Fully automatic process Not possible for small production Cost effective process Continuous cooling molds is required

7. Centrifugal Casting Centrifugal casting is also referred as a rotocasting. In this technic cast thin-walled cylinders are used. It is a gravity and pressure independent casting. It is used for water and gas pipes, piston rings, clutch plates and cylinder liners. Centrifugal casting method is categorized based on shape of meld: True Centrifugal casting, Semi Centrifugal casting and Centrifuge casting.

8. Pros & Cons of Centrifugal Casting

9. Sand Casting Sand casting is a one of the simplest and popular casting method. In this casting method sand is a used as a mold material. It is a most widely used process of metal casting manufacturing. In the sand casting pattern of shape made in desired part. Sand casting is used in parts of materials like bronze, aluminum and brass. Process Of Sand Casting Core Making (If needed) Pattern Making Cleaning and inspection Finished casting Preparation of sand Mold Making Sand Pouring Solidification of sand mold Removal of sand mold Raw Material Melting

10. Pros & Cons of Sand Casting Pros Cons Raw material easily available Require large tolerance Least expensive process Less accuracy Production rate high Casting require more machining

11. Permanent Mold Casting Permanent mold casting is also known as a gravity die casting. In this casting process mold which made from metal like iron or steel is repetitive use. Permanent mold casting is used in aircraft and rocket parts, cylinder heads, pump parts casting, and compressors. Gravity die casting, Low pressure die casting, and High pressure die castings are sub type of the permanent mold casting. Mold Preparation Assembly Mold Pouring Process of Mold Casting Cooling Trimming Mold opening

12. Pros & Cons of Permanent Mold Casting

13. Contact Us Mangal Iron Pvt. Ltd. 80 Feet Road, Aji Industrial Area, Rajkot - 360 003, Gujarat – India +91 9726360009 +91 9825035536 info@mangaliron.com www.mangaliron.com

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