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Italy contribution: Design Effort , Tools and Methods

Italy contribution: Design Effort , Tools and Methods. Giovanni Volpini. HL-LHC Standard & Best Practices Workshop CERN, June 11, 2014. w/ contributions from P. Fabbricatore , INFN-Ge S. Coelli , INFN- Mi. INFN participation to the HL-LHC. CERN-INFN Collaboration Agreement. 1.

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Italy contribution: Design Effort , Tools and Methods

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  1. Italy contribution: Design Effort, Tools and Methods Giovanni Volpini HL-LHC Standard & Best Practices Workshop CERN, June 11, 2014 w/ contributions from P. Fabbricatore, INFN-Ge S. Coelli, INFN-Mi

  2. INFN participation to the HL-LHC CERN-INFN Collaboration Agreement 1 2 INFN alreadyinvolved in UE-HiLumi (WP2, WP3 & WP6) MAGIX is a INFN-fundedresearchproject, whose goal is to developmagnettechnologies for application to future accelerators. ItincludesfourWP’s, two of which are relevant to HL-LHC 2014-2017, 1 M€ + personnel funds Giovanni Volpini, HL-LHC Standards and Best Practices Workshop, June 11, 2014 2

  3. WP1: Goals & deliverable WP1 covers the designconstruction and testing of five prototypes of superferric corrector magnets (from quadrupole to dodecapole) for the high luminosity interaction regions. These magnets are based on Nb-Ti technology. The agreementdoesnot include the construction of the seriesmagnets (48) Giovanni Volpini, HL-LHC Standards and Best Practices Workshop, June 11, 2014

  4. WP1: magnetdesign 891 Sextupole Quadrupole 123 460 320 Giovanni Volpini, HL-LHC Standards and Best Practices Workshop, June 11, 2014

  5. WP2: Goals & deliverable WP2 involves the electromagnetic and mechanical design, both 2D and 3D, of the two-in-one separation dipole (D2) for HL-LHC. This magnet requires a careful electromagnetic design, since the parallel orientation of the magnetic field within the two bores generates high saturation in the iron yoke, and hence significant multipole components. Giovanni Volpini, HL-LHC Standards and Best Practices Workshop, June 11, 2014

  6. WP2: e.m. design Rh Configuration INFN_1_1 Detail of the coil cross section R Giovanni Volpini, HL-LHC Standards and Best Practices Workshop, June 11, 2014

  7. Teams & Resources Giovanni Volpini, HL-LHC Standards and Best Practices Workshop, June 11, 2014

  8. INFN - Milano The following software/expertise isavailableat INFN Milano (notnecessarily in ourgroup)Computer Aided Design (CAD) systems- UNIGRAPHICS NX 8.5 - 9 - AUTODESK INVENTOR professional 2013 Finite elementmethod (FEM) - ANSYS 15.0 (Workbench, mechanical APDL) a + ESAComp - COMSOL Multiphysics 4.4 - VF Opera - Roxie Computer numerical control (CNC)/computer-aided manufacturing (CAM) - Heidenhain TNC410 - Fidia (Hisograph, Hi-Mill) - GE Fanuc (lathe) - ISO languageexchangetheoreticallypossiblebutlimited by the hardware Neutral data format: - IGES, Initial Graphics Exchange Specification- STEP, Standard for the Exchange of Product model data - ISO 10303 – - Parasolid- dxf/dwgdrawing (for 2 ½ dim CAM) - STL (STereoLithography), 3d printer Giovanni Volpini, HL-LHC Standards and Best Practices Workshop, June 11, 2014

  9. INFN - Genova Software for mechanical design: Pro-Engineer Creo Parametric2 Software interfacing the 5 axes milling machine: Open MindHiperMill Software interfacing the spark erosion machine PCam Giovanni Volpini, HL-LHC Standards and Best Practices Workshop, June 11, 2014 in Genoa we currently use ANSYS (v. 14.5) to perform multiphysics simulations it runs on a Dell Precision T5600 machine (2-processor @2.4GHz Intel-Xeon, RAM 64 GB) The preferred interface is Classical APDL, which cannot import complex CAD models

  10. Thankyou for youattention Giovanni Volpini, HL-LHC Standards and Best Practices Workshop, June 11, 2014

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