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OVERVIEW. Table Of Contents. COMPANY OVERVIEW WHO ARE WE? OUR POSSIBILITIES EMPLOYEES CERTIFICATES ENGINEERING CAPABILITIES PRODUCTION SITE SITE PLAN PRODUCTION FACILITIES PRODUCTION SITE LIST OF EQUIPMENT CREDENTIALS CUSTOMERS OVERVIEW OF KEY PROJECTS. Who are we ?.
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Table Of Contents COMPANY OVERVIEW • WHO ARE WE? • OUR POSSIBILITIES • EMPLOYEES • CERTIFICATES • ENGINEERING CAPABILITIES • PRODUCTION SITE • SITE PLAN PRODUCTION FACILITIES • PRODUCTION SITE • LIST OF EQUIPMENT CREDENTIALS • CUSTOMERS • OVERVIEW OF KEY PROJECTS
Who are we? • 2 JCP Overview • Found in 1992, more than 20 years of experience in the engineering industry • Significant supplier of high quality products and services for international Oil & Gas and Power generation companies GE Energy, CullumDetuners Limited (Rolls-Royce and Siemens GT) • 2 JCP owns additional land for the production facility enlargement • 2 JCP offers complete investment unit supplies: • Design and planning • Complete project management • Manufacturing including shop electricaland mechanical assembly • Deliveries • Installation and commissioning • The company has three shareholders (all of them are engaged in the management of 2JCP) • Workers of 2 JCP are highly skilled professionals with long term experience in welding Impressively growing company with a full book of order High-quality portfolio of customers Growing opportunities: space and production volume Quality products and services Well managed company with highly skilled professionals 2 JCP PRAHA OSTRAVA BRNO
OurPossiblities • We Offer… • Sheet metal manufacturing, welding, laser cutting • Site installation • Machining • Shot blasting and painting • Packing (directly in the facility) • Our capacity (in tons) • Carbon steel: 3,500 tons / year (components for gas turbines) • Stainless steel: 2,500 tons / year (components for gas turbines) • Five times higher capacity for other heavy steel structures • Core products fabricated by 2JCP • Gas turbine inlet filterhouses • Gas turbine inlet and exhaust ducts • Acoustic enclosures for gas and steam turbines • Subsea equipment structures (for Oil & Gas exploration and Tidal Turbines) • Industrial drying equipment Our core businessincludes… …moreover we offer additional services such as designing and complete project management
Employees • Human Resources • As of 31st December 2015 2JCP had a total of 350 employees. With contractors total number is 500 people. • 2 JCP manufactures in the region with welding tradition and it employs experienced technical and design staff Further expansion plan • 2 JCP has cooperation with a high school in Roudnicenad Labem, which is focused on welding – potential for acquiring of 12 welders per a year 2 JCP employs highly skilled professionals. Number of 2 JCP employees is continuously growing. 2 JCP increases qualification of its employees by regular training. Distribution of Employees by Category (2010-2015)
QA Team overview • Company QA team • QM , HSM and EMS – Jan Vrňák • QA Office – Ondřej Pancl IWE/EWE, EN 473 Level III PT, VT, MT, UT • - Jan Tvrzník, Aleš Beránek IWT/EWT • - Jarmila Tichá, Tereza Šťastná documentation • - Petr Kozák QMS, HSE and EMS internal auditor • QC Shop – 16x inspectors, Level II PT, MT, VT, LT, UT, • QA Engineer – 2x Jiří Tomášek, Martin Huja • QC Externally – RT • CorrosionEngineerandInspector in House, and NACE II 2 JCP has strongqualityassurance team… …which allows manufacture of highqualityproducts
Certificates • Certificates Overview • 2 JCP is holder of special welding certificates granted by Lloyds Register of Shipping: • Procedure Qualification Records as per ASME – IX, AWS D1.1 • Procedure Qualification Certificates as per EN ISO 15614-1 • Procedure Qualification Certificates as perlatestAustralianstandards • Moreover 2 JCP is an approved supplier for General Electric Company and Siemens Turbomachinery 2 JCP is holder of ISO 9001:2008quality Systemcertificate… …and Welder’s Qualification Test Certificates (EN 287-1). Moreover 2 JCP holds special welding certificates granted by Lloyds Register of Shipping (ASME IX, EN ISO15614-1). ISO 9001:2008 OHSAS 18001:2007 ISO 14001:2004 European Welding Engineer International Welding Engineer
Certification for Pressure Vessels • EN 3834-2 Certificate • Since August 2009 2JCP has certified procedures of welding as per EN ISO 3834-2 which allows to manufacture pressure vessels as per PED 97/23/EG • Since that we have built several pressured air storage tanks for blowing air in self cleaning pulse filterhouses 2 JCP is holder of EN ISO 3834-2 certificate… …which allows manufacture of pressure vessels.
Certification EN1090 • EN 1090 Certificate • Since May 2013 2JCP has certified procedures of manufacture as per EN 1090-1 2 JCP is holder of EN 1090-1 certificate… .
Production Facilities • Production site in Racice • Modern production site in Racice was built • in 1997 as a green field investment • Main production sites: • Preparation shop (3,300 sqm) • Two stainless steel shops (3,300 sqm and 1,860sqm) – second from March 2011 • Carbon steel shop (3,200 sqm) • Final assembly shop (3,200 sqm) • Stainless steel storage (1,500 sqm) • Carbon steel storage (1,500 sqm) • Painting shop (3,000 sqm) • Other facilities: • Office space (1,600 sqm) • Outside concrete storage sufaces (15,000 sqm) • 2 JCP owns additional land 20,000 sqm • Preparation shop • Shop size 3,300 square meters • Door size – 6,000 x 6,000 mm • Number of cranes 4 • Maximum lifting capacity 10,000Kg • Maximum lift height – 9,000 mm • Carbon steel shop • Shop size 3,200 square meters • Door size – 5,500 x 5,700 mm • Number of cranes 4 • Maximum lifting capacity 10,000 Kg • Maximum lift height – 7,750 mm • First stainless steel shop • Shop size 3,300 square meters • Door size – 6,000 x 6,000 mm • Number of cranes 4 • Maximum lifting capacity 10,000 Kg • Maximum lift height – 9,000 mm • Second stainless steel shop • Shop size 1,860 square meters • Door size 4,000 x 4,000 mm • Number of cranes 5 • Maximum lifting capacity 5,000 kg • Maximum lift height – 5,700 mm • Paintingshop • Shop size 3,200square meters • Door size – 6,500 x 6,000 mm • Number of cranes 2 • Maximum lifting capacity 25,000 Kg • Maximum lift height – 9,000 mm • Finalassemblyshop • Shop size 3,200square meters • Door size – 6,500 x 6,000 mm • Number of cranes 4 • Maximum lifting capacity 25,000 Kg • Maximum lift height – 9,000 mm
Equipmentforfabrication • Equipment in Racice CZ • Modern latest technology equipment made in Western Europe • All equipment is CNC to ensure best productivity and accuracy • All machines compatible with 3D engineering online connected to company engineering office • List of main equipment • 2 No. CNC Laser cutting machines • 1 No. CNC Plasma cutting machine • 4 No. CNC Press brakes • 3 No. CNC Rollers sheets and sections • 1 No. CNC Spinning machine • 2 No. CNC Robotic welders • 2 No. CNC Shears • 100+ No. Synergic welding sets • Other facilities: • Blasting with non-ferrous and ferrous media • Airless wet paint spraying booths
Global Project Execution Wecanprovideglobalmanufacturingfootprint Requirement to serve customers globally Combining Lowcostcountries rates with western practices
Fabrications • Portfolio of strong customers • Nowadays the final users of the Company’s products are General Electric Company, Rolls Royce, Siemens, GEA Group, Cummins, GroupeLegris Industries and Fläkt Woods Group (90% of total sales) • Gas turbines combustion air intake filter houses Intake Tube Silencers Pulse Filter Intake Silencer
Fabrications Combustionintakefilterhouse Trailermountedcombustionintakeforgasturbine Combustionintakeantiice • Advantages to use 2 JCP forfabricationofaeroderivative gas turbinescombustionintakesystems: • Experiencewithfabricationofabovementionedcomponents
Fabrications Portfolio of strong customers (cont.) CullumDetuners Limited: Gas turbineenclosure CullumDetuners Limited: Combustion Exhaust CullumDetuners Limited: Gas turbineenclosure • CullumDetuners Limited • Gas turbine combustion air intake and exhaust silencer • Gas turbineventilationintakeandexhaustsystems • Gas turbineenclosures • Final end users: Rolls Royce, Siemens • CERIC SA • Industrialtunnelkilnsforbricks • Universal Silencer • Diesel generator exhaust silencers • Fläkt Woods • Ventilators Universal Silencer: Exhaust Silencer Fläkt Woods: Axial Fans CERIC: Industrial Kiln Ventilation
Shopelectricalandmechanicalasembly Electrical and mechanical assembly • Shop dedicated to electrical and mechanical assemblies and testing • Finished product for customers • More added value = More savings to customers • Packaging facility in house allows ship directly to site, save costs on shipping Mechanicalinstallation Electricalinstallation
BETTER COMMUNICATION » BETTER SYSTEM » BETTER ORGANIZATION » BETTER IDEAS BETTER SOLUTION » BETTER TECHNOLOGY » BETTER CRAFTSMANSHIP » BETTER PRODUCTION » BETTER PRODUCTIVITY » BETTER QUALITY » BETTER EMPLOYER BETTER TEAM » JUST BETTER PEOPLE «
CONTACTS 2 JCP a.s.Račice 126, 411 08 Štětí, Czech RepublicT. +420 416 857 511Fax: +420 416 857 533e-mail: 2jcp@2jcp.czwww.2jcp.cz