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Copper Concentrate & Cathode Production

Copper Concentrate & Cathode Production. SAP Best Practices. Purpose, Benefits. Purpose This scenario represents the production of copper concentrate and copper cathodes.

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Copper Concentrate & Cathode Production

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  1. Copper Concentrate & Cathode Production SAP Best Practices

  2. Purpose, Benefits • Purpose • This scenario represents the production of copper concentrate and copper cathodes. • It is based on crushed copper fine ore, which transports to concentrator and smelting plants. The ore is then ground and processed into various grades of concentrate. In this scenario high grade concentrate is produced. • Benefits • Once the copper concentrate is produced, samples are taken for quality analysis. The results of the analysis are updated against the production batch. • The concentrate could be sold or processed further through smelting and refining to manufacture copper cathodes. This scenario contains a second production process to produce copper cathodes. • All Each copper cathode is assigned a unique number (handling unit) that enables tracking of the individual units along the Supply Chain. The cathodes are then packed and are ready for sale.

  3. Required SAP Applications and Company Roles • Required SAP Applications • SAP enhancement package 6 for SAP ERP 6.0 • Company Roles • Production Planner • Logistics Execution Specialist • Shop Floor Specialist • Warehouse Clerk • Warehouse Manager • Key Process Steps • Create a Process Order for Concentrate (Cathodes) Production • Create a Process Order Confirmation • Change Batch • Display Packing Instruction • Create Handling Units • Goods Receipt for Handling Units • Goods Issue for Order

  4. Detailed Process Description • Copper Concentrate & Cathode Production • First high and low grade copper are blended to produce a medium grade of concentrate before it will be used for the production of copper cathodes. The produced batch for concentrate is updated with the information about moisture-, copper-, arsenic-, silver- and gold content as soon as the assay results are known. • Copper Concentrate is the input for the following smelting & refining process. The cathodes produced are assigned to handling units to allow individual tracking through the supply chain. The cathode batch is updated with the copper content after assay results are known.

  5. Process Flow Diagram Copper Concentrate & Cathode Production Event Copper Concentrate & Cathode Production Production Planner 4.1 Create Process Order for Concentrate Production 4.4 Create Process Order for Cathode Production Production Worker 4.2 Create a Process Order Confirmation 4.5 Displaying Packing Instruction 4.6 Create Handling Units 4.8 Goods Receipt for Handling Units 4.7 Displaying Handling Units Warehouse Manager 4.3 Changing Batch 4.10 Change Batch Logistics Worker 4.9 Goods Issue for Order

  6. Diagram Connection Legend <Function> Hardcopy / Document External to SAP Financial Actuals Business Activity / Event Budget Planning Unit Process Manual Process Process Reference Existing Version / Data Sub-Process Reference Process Decision System Pass/Fail Decision

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