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American Gear Manufacturers Association Steel Consumption Update. Cengiz Kurkcu President - Industrial Engineered Steel Solutions The Timken Company March 9, 2011. Agenda. The Timken Company Market Outlook Current Business Cycle Business Strategy New Business Development
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American Gear Manufacturers AssociationSteel Consumption Update Cengiz Kurkcu President - Industrial Engineered Steel Solutions The Timken Company March 9, 2011
Agenda • The Timken Company • Market Outlook • Current Business Cycle • Business Strategy • New Business Development • Raw Material Trends • Green Trends & Steelmaking • U.S. Manufacturing
The Timken Company Our History • Founded in St. Louis in 1899 by Henry Timken after receiving patents for a tapered roller bearing • Relocated to Canton, Ohio, in 1901 • Began steel production in 1917 • $1 billion in revenue – 1978 • $2.2 billion in revenue – 1995 2010 Total Sales: $4.1 Billion Steel$1.3 Billion Bearings& PowerTransmission$2.8 Billion Excludes intersegment sales
The Timken Company Our Business Structure Steel Group Bearings and Power Transmission Group Process Industries Heavy Industries Industrial Processes Gear Drives Energy Industrial Distribution Alloy Steel & Value-added Solutions Oil & Gas Mobile On-Highway Industrial Mobile Industries Light Vehicle Off Highway Rail Auto Aftermarket Heavy Truck Aerospace & Defense Defense Commercial General Aviation Positioning ControlHealth
Steel Group Oil & Gas Heavyweight Drill Pipe Drill Bits Drill Collars Mud Motors Tool Joints Supply Chain Management Value-Added Machining Mobile On-Highway Passenger Car Light Truck Medium/Heavy Truck IndustrialAgriculture, Bearing Construction Equipment Distribution Industrial Machinery Mining, Rail Power Transmission Wind Energy
Steel Group 2010 Net Sales Market Selection Industrial BearingSteels Mobile On-Highway 35% Rail Passenger Car Industrial 48% IndustrialMachinery Light Truck Heavy Truck Vehicle BearingSteels DrillingEquipment Farm & Mining Equipment Aerospace & Defense Off-Highway & Transportation Oil & Gas 17% ProductionEquipment Wind & PowerGeneration
Steel Group Our Products • 450 grades of carbon and alloy steels • Special bar quality steel • Seamless mechanical steel tubing • Well-boring and finishing products • Precision steel components Steel Group
Agenda • The Timken Company • Market Outlook • Current Business Cycle • Business Strategy • New Business Development • Raw Material Trends • Green Trends & Steelmaking • U.S. Manufacturing
Key Economic Indicators Purchasing Manager’s Index (PMI) Weekly Leading Index (WLI) Industrial Production Index (IPI) • PMI up 0.6 points from February and the highest since May 2004 • WLI up from January • Industrial production highest since August 2008
U.S. Vehicle Sales Rates - SAAR Mid-Month Forecast Sustained recovery with slow growth into 2011 Source: Ward’s Automotive Weekly & IHS (forecast) 10 10 10 10 10 10 10 10 10 10 10 10 10
N.A. Medium & Heavy Truck Production 7% 21% 24% 37% Estimate over 500,000 tons of future SBQ demand
Key Industrial Indicators • Industrial Machinery • Durable Goods • Railroad Equipment • Mining (excluding Oil & Gas) • Construction Machinery • Agricultural Machinery • Utilities 2011 vs. 2010 18% 9% -4% 3% 4% 4% 1%
Key Oil & Gas Indicators Natural Gas: Henry Hub Crude Oil: WTI Cushing Natural Gas Storage Level US Rigs Drilling for Oil Approaching 50%
Industrial Oil & Gas Mobile On- Highway Market Segment Outlook - 2011 • Sustained market recovery for light vehicle market • 2011 production forecast at 12.9 million vehicles, 9% above 2010 • Initial stage recovery for medium and heavy truck market • Higher oil prices drive 11% world rig count growth • Exploration & Production budgets increase 11% in 2011 • Horizontal Drilling continues to grow • Strong demand expected through 2011 • Customer inventory replenishment continues • Healthy orders in most end-markets & products
Agenda • The Timken Company • Market Outlook • Current Business Cycle • Business Strategy • New Business Development • Raw Material Trends • Green Trends & Steelmaking • U.S. Manufacturing
World Apparent Steel Use New record(2010) Percent Change Growthslowing
U.S. SBQ Apparent Consumption Source: AISI & Timken Data
Bar & Tube Lead-times Weeks • July 2011 • If billets available
Agenda • The Timken Company • Market Outlook • Current Business Cycle • Business Strategy • New Business Development • Raw Material Trends • Green Trends & Steelmaking • U.S. Manufacturing
Steel Group Strategic Focus • Timken Boring Specialties • Daido Steel Collaboration • City Scrap & Salvage • Small bar mill • Custom heat treat • Large bar UT inspection • New high carbonfurnace • Forge press • New products / customers • Value selling • Market plan / market selection • Global oil & gas supply chain • International warehouses / supply chain • Tube finishing line • Lean6Sigma / continuous improvement • Operational improvements • Lay down yard
Strategic Plan • Global diversity & leadership • Differentiated solutions • Attractive, long-term risk-adjusted returns • Effective business cycle management Small Bar Mill Tube Finishing Line In-line Forge Press Large Bar UT
Agenda • The Timken Company • Market Outlook • Current Business Cycle • Business Strategy • New Business Development • Raw Material Trends • Green Trends & Steelmaking • U.S. Manufacturing
Inquiry Turnaround January 2011 80% 74% 72% 70% 70% 60% 50% 41% 40% 38% 30% 20% 18% 17% 16% 12% 10% 9% 10% 7% 5% 5% 4% 2% 0% Industrial Mobile On-Highway Oil & Gas Total 0-2 Days % 2-10 Days % 10-20 Days % Over 20 Days %
New Business Sales Ratio 35% 30% 25% 20% 15% 10% 5% 0% YTD 2010 Jul-11 Apr-11 Sep-11 Jan-11 Mar-11 Jun-11 Oct-11 Feb-11 May-11 Aug-11 Dec-11 Nov-11 2011 Fcst Actual Plan
Decision Agenda Execution Agenda Identify Define Implement Realize Idea Stage 1 Discovery Stage 2 Evaluation Stage 3 Concept Stage 4 Development Stage 5 Validation Stage 6 Launch Stage 7 Control G2 G6 G5 G4 G3 G1 Strategic Alignment Strategic Evaluation Feasibility Analysis Business Case Commercial Development Implement Strategy Product Life Cycle Advanced Program Management Stage-Gate Process • New Equipment Capability • Radial Flow Forming • Grade Development • Iron Aluminum Platform • API-6A Specification • Processing • Non-Ferrous Piercing • Raise Bore Drill Rods PRODUCT DEVELOPMENT COMMERCIAL DEVELOPMENT • New Equipment Capability • In-Line Forge Press (<16”) • Internal Green Machining • Grade Development • FSP Premium High Carbon • Gear Steels • Processing • Large Sound CenterBar (<16”)
Gear Steels • Clean steel • Longer bearing and gear life • Power density • Timken offers over 400 different grades • Common gear grades 43xx (18CrNiMo7-6) and 41xx (42CrMo4) • Demanding gear applications • Rail (locomotive), mining, wind, off-highway vehicles
Developing Local Presence • Role of agents and forwarders • Local sales and service teams • Local operating partners • Ventures and agreements • Need for operating presence • Commitment of customers and suppliers • Investment in plant and warehouse Sales Office Warehouse Plants Value Add SupplierFacilities Sales Agents New Asia collaboration model – high performance regional supply chain
Agenda • The Timken Company • Market Outlook • Current Business Cycle • Business Strategy • New Business Development • Raw Material Trends • Green Trends & Steelmaking • U.S. Manufacturing
World Crude Steel Production 1,413.6 Million Metric Tons (2010) Europe22% China44% North America8% South America 3% Africa 1% Other Asia 19% Middle East 2% Australia / New Zealand 1% Source: worldsteel
Supply Tensions Will Remain China’s Iron Ore Purchases Source: JB Were, First River
1997-2010 (July) Annual / Monthly ($/ton) China Iron Ore Drives US Scrap Price Monthly Source: Vale, AMM, First River analysis
Timken Metal Recycling Strategy Raw Material Feedstock • Key Approaches • Regional scrap management • Industrial accounts • Scrap consulting & brokerage • Supply agreements Ind. Accts. Auto Wreckers Other Scrap Yards Shredder ObjectivesReliable supply of iron units at a competitive costCapture the return flow of scrap from the customers / suppliers
Agenda • The Timken Company • Market Outlook • Current Business Cycle • Business Strategy • New Business Development • Raw Material Trends • Green Trends & Steelmaking • U.S. Manufacturing
Green Trends & Steelmaking Continuous Improvement Electricity Consumption KWH per Ship Ton Natural Gas Consumption MCF per Ship Ton
Green Trends & Steelmaking • Regenerative burner technology • Waste heat recapture systems • Automated scrap cutting
Agenda • The Timken Company • Market Outlook • Current Business Cycle • Business Strategy • New Business Development • Raw Material Trends • Green Trends & Steelmaking • U.S. Manufacturing
U.S. Manufacturing • American manufacturers start with a non-production cost disadvantage of 18% versus our major trading partners • U.S. steel producers spend 18% more on taxes, energy, benefits, torts, and regulatory compliance than our foreign competitors
U.S. Manufacturing Restoring Balance • Tax Structure • Second highest among all OECD countries • Double-taxing global revenues • R&D tax credits • Regulatory Discipline • EPA regulations • OSHA policies • NLRB directives • Energy Policy • Investment in energy infrastructures • Energy efficiency and conservation • Diverse portfolio of fuel sources