1 / 38

WAREHOUSING

WAREHOUSING. Materi. Function of Warehouse Types of Warehouse Structural Aspect Functional Aspect Warehouse Design Warehouse Operation. Function. Storage in Transit Inventory Economic Service Consolidation & Break Bulk - Spot Stocking

mhammock
Download Presentation

WAREHOUSING

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. WAREHOUSING Andary A Munita Hanafiah

  2. Materi • Function of Warehouse • Types of Warehouse • Structural Aspect • Functional Aspect • Warehouse Design • Warehouse Operation

  3. Function Storage in Transit Inventory Economic Service • Consolidation & Break Bulk - Spot Stocking • Assortment - Full Line Stocking • Postponement - Product Support • Stockpiling - Market Presence • Reverse Logistics

  4. Consolidation & Break Bulk • Reduce Transportation Cost by using warehouse capability to increase shipment economic of scale • Consolidation, warehouse receives materials from number of sources which combined into a large single shipment to a specific destination • Break-Bulk, operator receives a single large shipment and arrange for delivery to multiple destination

  5. Consolidation Plant A Consolidation Warehouse Plant A X Y Z Plant A

  6. Break-Bulk Customer X Break-Bulk Warehouse Plant A Customer Y Customer Z

  7. Assortment Reconfigure freight as it flows from origin to destination Cross Docking Mixing Assembly

  8. Cross-Dock Combine inventory from multiple origins into an assortment for specific customer Plant A Customer X Distribution Warehouse Customer Y Plant B Plant C Customer Z

  9. Mixing Customer W A B C D Plant A Customer X A B C D Transit Mixing Point Plant B Customer Y A B C Product D Customer Z Plant C A B

  10. Assembly Procure inventory from multiple Vendor to support manufacturing operations Vendor A Lead Supplier Warehouse Assy. Plant Vendor B Vendor C

  11. Postponement Warehouse postpone commitment to final product configuration by completing final packaging, labeling, and light manufacturing Reduced Risk Lower Inventory

  12. Stockpiling Accommodate seasonal production or demand Buffer Stock

  13. Reverse Logistics Perform physical work related to product recall, reclamation, disposal of overstock and damage inventory Control Regular

  14. Service Establishing warehouse to service a specific market area - Spot Stocking - Full Line Stocking - Product Support - Market Presence

  15. Spot Stocking • Spot Stocked in a Local Market Warehouse in Anticipation of Responding to Customer Need During the Critical Sales Period Rather Than Maintaining Inventory in a Warehouse Year-round • Use temporarily Warehouse for Time Limited Period

  16. Full Line Stocking • Warehouse can provide one-stop shopping capability for goods from multiple manufacturers • Use Permanent Warehouse for Unlimited Time Period

  17. Production Support • Stock Inventory to Support Manufacturing Operation • Support Warehouse Containing an Inventory of Processed Materials, Components and Subassembly

  18. Market Presence • Respond faster to customer needs • Increase Market Share and Profitability

  19. Warehouse Operation The objective is to efficiently receive inventory, possible store it until required by the market, assembly it into complete orders, and initiate movement to customer Handling Storage • Receiving - Active • In Storage Handling - Extended • Shipping

  20. Storage Plan Receiving Dock Receiving Low Volume High Volume Low Volume Shipping Dock

  21. Warehouse Ownership Private Public Contract

  22. Warehouse Size • Min = SSL + Q • Max = SSL+T + Q

  23. Location and Site Criteria Services Operating Cost

  24. Faktor Lokasi 1. Pasar Dan Bahan Baku Jasa Semen Fragile Kertas Berat Agro Industri SERVICES COST

  25. Faktor Lokasi 2. Tangible . Transportasi . Utilitas . Tenaga Kerja . Biaya Konstruksi . Energi . Pajak . Tanah . Bahan Penolong . Insentif . Dll

  26. Faktor Lokasi 3. Intangible • Iklim • Peraturan • Stabilitas Politik • Kemudahan Ekspansi • Budaya • Polusi • Dll

  27. Tahapan Pemilihan Lokasi Regional Makro Community Mikro Site

  28. Metoda Pemilihan • Gravitasi • BEP • Transportasi • Point Rating • Simulasi

  29. Metoda Gravitasi • Minimasi Ongkos Transportasi • Faktor Faktor Lain Tetap ( Sama Untuk Semua Pilihan Lokasi) • Menggunakan Koordinat Cartesian Sebagai Basis

  30. Formula Metoda Gravitasi J =Ti Bi Ji /Ti Bi Dimana: Ti : Biaya Transport Dari Tiap Titik i Ke Lokasi ( Rp/satuan /Km) Bi : Berat Yang Diangkut Dari / Ke Lokasi i Ji : Koordinat Dari Titik i

  31. Contoh Metoda Gravitasi Data pasar • A : 10 ton; 5000/ton/km • B : 2 ton; 8000/ton/km • C : 8 ton ; 4000/ton/km Koordinat: • A ( 13, 22) ; B (95,84) ; C(118,41)

  32. Contoh Metoda Gravitasi • Jx = (5x10x13) + ( 8x2x95) + ( 4x8x118) (5x10) + ( 8x2) + ( 4x8) = 91,3 KM • JY = (5x10x22) + ( 8x2x84) + ( 4x8x41) (5x10) + ( 8x2) + ( 4x8) = 38,3 KM

  33. Metoda BEP • Faktor Yang Lain Tetap ( Sama ) • Fix Cost Dan Variable Cost Berbeda A B

  34. Metoda BEP Total Cost Lokasi A = Total Cost Lokasi B FA + Q. VA = FB + Q.VB Q = (FA - FB )/ (VB -VA )

  35. Metoda Transportasi • Multi Lokasi • Faktor Lain Sama Kecuali Ongkos Transport

  36. Metoda Point Rating • Menggabungkan Faktor Tangible Dan Faktor Intangible • Menggunakan Pendekatan Kwalitatif Dan Kwantitatif

  37. Prosedur • IdentifikasikanFaktor Yang Relevan • TentukanBobotSetiapFaktor • Tentukan Rating FaktorPadaSetiapLokasi • HitungBobot Score PadaSetiapLokasiUntukSetiapFaktor • JumlahkanBobotSkorPadaSetiapLokasi • PilihLokasi Yang MemilikiSkorTertinggi

  38. Basic Warehouse Design Receiving Area Bulk Storage Area Rack Storage Area Order Picking Area Packaging or Unitizing Area Staging Area

More Related