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VISION. To be a Company of global repute in Aluminium Sector. MISSION. To achieve growth in business with global competitive edge, providing satisfaction to the customers, employees, shareholders and community at large. National Aluminium Company Limited.
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VISION To be a Company of global repute in Aluminium Sector MISSION To achieve growth in business with global competitive edge, providing satisfaction to the customers, employees, shareholders and community at large.
National Aluminium Company Limited was incorporated in 1981, as a Public Sector Company, under the Ministry of Mines. • The total Capital Cost of Rs. 2408 crore was funded through • Govt. of India contribution : Rs 1289 crore • Euro-dollar loan from a consortium of International Banks : Rs 1119 crore
LANDMARK EVENTS • Foundation-stone laid by Late Smt. Indira Gandhi – March 1981 • Commissioning of the Units : September 1985 - March 1987 • Commencement of Aluminium Sale – May 1987 • Commencement of Alumina Export – January 1988 • London Metal Exchange Registration – May 1989 • Dedicated to the Nation by Late Shri Rajiv Gandhi – June 1989 • Achieved Zero-debt Status – September 1998 • Equity capital restructured from Rs.1288.62 crore to Rs.644.31 crore – March 1999
EXPANSIONS UNDERTAKEN • Nalco has implemented a major capacity expansion project of Rs 3700 crore funded through • Internal accruals : Rs 3400 crore • Loans : Rs 300 crore Bauxite December ’96 December ’99 From 24,00,000 tpa to 48,00,000 tpa Alumina December ’96 March ’01 From 8,00,000 tpa to 15,75,000 tpa Aluminium February ’98 June ’04 From 2,30,000 tpa (scheduled) to 3,45,000 tpa Power February ’98 February ’04 From 720 mw to 960 mw
SALIENT FEATURES • Advanced Technology (Sourced from Pechiney, France) • Integrated Operations • Captive Resources • World Class Products • International Linkages in Technology & Market • Well-trained Manpower • Sound Financial Management • Care for Ecology & Environment • Self-funded Expansions • Expertise in Project Management
LOCATIONS New Delhi Jaipur o Kolkata F o Angul Paradeep Bhubaneswar Silvasa F Damanjodi Mumbai o Bhiwandi Visakhapatnam Registered Office Regional Offices Production Centres Ports Bauxite Mines Stockyards F o Bangalore Chennai
BAUXITE MINES • Located on Panchpatmali Hills in Koraput district of Orissa • Fully mechanized open-cast mines, in operation since 1985 • Serve feed-stock to Alumina Refinery • Ore transportation through 14.6 km long cable belt conveyor • 310 million tonnes deposit estimated Initial Capacity : 24,00,000 tpy Expanded Capacity : 48,00,000 tpy
PRODUCTION OF BAUXITE in tonnes Cumulative Production Since Inception 44.5 million tonnes
ALUMINA REFINERY • Located at Damanjodi in Koraput district • In operation since 1986 • 3 production streams, each of 5.25 lakh tpy • 3x18.5 mw co-generation of power Initial Capacity : 8,00,000 tpy Expanded Capacity : 15,75,000 tpy One among the top ten alumina refineries in the world
PRODUCTION OF ALUMINA in tonnes Cumulative Production Since Inception 14.6 million tonnes
ALUMINIUM SMELTER • Located at Angul in Orissa • Integrated Casting & Rolling facilities • Energy-efficient State-of-the-art Pechiney technology (France) • In operation since 1987 Initial Capacity : 2,18,000 tpy Expanded Capacity : 3,45,000 tpy
PRODUCTION OF ALUMINIUM in tonnes Cumulative Production Since Inception 31,07,000 tonnes
CAPTIVE POWER PLANT • Located close to Smelter • Captive rail system for coal transport from Talcher Coalfields • Feeds uninterrupted power to Smelter • Connected to State Grid for sale of surplus power Initial Capacity : 600 mw Expanded Capacity : 960 mw
POWER GENERATION in million units Cumulative Production Since Inception 60,935 million units
PORT FACILITIES • Located on the inner harbour of Visakhapatnam Port • Mechanized storage and ship handling facilities for exporting alumina and importing caustic soda • Capacity to store 75,000 tonnes of alumina and 30,000 tonnes of caustic soda • Can handle up to 1 million tonnes of alumina export per year
PRODUCTS ALUMINA ALUMINIUM METAL • Standard Ingots • Sow Ingots • Wire Rods • Billets • Cast Strips • Cold Rolled Sheets • Calcined Alumina • Alumina Hydrate • Speciality Aluminas & Hydrates • Detergent Grade Zeolite
ROLLED PRODUCT UNIT100% Export Oriented Unit • Located close to the Smelter Plant at Angul • Acquired from IAPL in March 2000 Capacity : 50,000 tpy Product Mix : Aluminium Alloy Coils & Sheets Rolling Mills Completed : April 2002 Product Launched : November 2002 Caster Commissioning : Approval of revised cost of Rs 398.36 crore awaited
GLOBAL MARKET Alumina Export USA Georgia Iran China Russia Australia Indonesia UAE Aluminium Export Italy Bahrain Germany China Philippines Pakistan Sri Lanka Nepal Bangladesh Myanmar Thailand Malaysia Singapore Indonesia Hong Kong Taiwan South Korea UAE Japan Turkey USA Vietnam
EXPORT OF ALUMINA in tonnes
SALE OF ALUMINIUM in tonnes
EXPORT EARNING Rs in crore
SALES TURNOVER Rs in crore
PROFIT AFTER TAX Rs in crore Provisional 1999-00 2000-01 2001-02 2002-03 2003-04
SALES TARGETS in tonnes
MoU WITH MINISTRY OF MINES • YEAR SCORE GRADE • 1999-00 1. 42 Excellent • 2000-01 1.472 Excellent • 2001-02 1.50 Excellent • 2002-03 1.427 Excellent • 2003-04 1.452 Excellent • (expected)
RESEARCH & DEVELOPMENT The R & D Centres at Angul and Damanjodi are recognized by Ministry of Science and Technology, Govt. of India Thrust Areas • Process improvement • Energy conservation • Promotion of indigenous technologies • Commercial utilization of industrial wastes • Patents Granted : 02 • Process for Precipitation of Alumina Hydrate with superior purity & fineness • Preparation of Low Soda, High Alpha Thermally Reactive Alumina • Patents Awaited : 08
ENVIRONMENT POLICY In recognition of the interests of the society in securing sustainable industrial growth, compatible with a wholesome environment, Nalco affirms that it assigns high importance to promotion and maintenance of a pollution-free environment in all its activities.
ENVIRONMENT PROTECTION Measures • Use of eco-friendly processes • Use of latest equipments and facilities for treatment of emissions and effluents • Creation of green belts around mines, plants and facilities • Rehabilitation of mined out areas • Safe disposal of industrial wastes like fly ash and red mud • Dust suppression in mines and other material handling areas • Treatment and recycling of waste water
Human Resources as on 31.03.2004 Total 6702 SC/ST Representation 2312* Land displaced persons 1655 Physically Handicapped 59 Women Employees 277 *Every third employee is SC or ST
SOCIAL SECTOR ACTIVITIES Thrust Areas • Rehabilitation of displaced families • Schemes for income & employment generation • Rural drinking water supply • Rural roads & communication • Development of Educational Institutions • Human & Animal Health Care Programmes • Promotion of agriculture & social forestry • Encouragement to sports, art & culture • Development of public places & heritage sites • Relief & assistance during natural calamities
DIVIDEND Rs in crore Total dividend payouts since beginning : Rs 1490.93 crore
CONTRIBUTION TO PUBLIC EXCHEQUER Rs in crore Through payment of taxes, duties, royalties, dividends etc. Cumulative Contribution since inception To the Central Govt. : Rs 4755.85 crore To the State Govt. : Rs 1133.27 crore
CORPORATE RECOGNITIONS • A Super Star Trading House • Registered with London Metal Exchange • All Production Units ISO 9002 & ISO 14001 Certified • A Mini Ratna PSU
AWARDS & ACCOLADES • Indira Priyadarshini Vrikshamitra Award (1994) • Indira Gandhi Paryavaran Puraskar (2000) • CAPEXIL Export Awards for last 16 years • Top Export Award of EEPC for last 3 years • FIEO’s Niryat Shree Award for last 2 years • Indira Gandhi Rajbhasa Award (1993 & 1995) • Environment Promotion & Pollution Control Awards from FIMI, FICCI & Orissa State Pollution Control Board
2nd PHASE EXPANSION Proposal for further expansion of production capacities is under consideration of Govt. of India UNIT EXPANSION TO COST(in Rs) Bauxite Mines 63,00,000 tonnes 72.27 crore Alumina Refinery 21,00,000 tonnes 1258.02 crore Aluminium Smelter 4,60,000 tonnes 1609.41 crore Power Plant 1200 MW 1151.81 crore Total Cost : Rs 4091.51 crore
LOOKING AHEAD Aluminium holds great promise in the industrial development of the country, in view of large-scale availability of bauxite and growing demand for aluminium. • Further expansion of alumina and aluminium production capacities • Tolling of alumina for production of metal in energy- surplus countries and joint venture projects abroad • Setting up of export-oriented alumina refinery, based on east coast bauxite • Manufacturing of inputs / raw materials like CP coke, caustic soda, aluminium fluoride, coal tar pitch • Creation of production facilities for automobile components and other value-added products Nalco envisages