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HOW TO PRONOUNCE «LUCCHINI»?. GRUPPO LUCCHINI’S EVOLUTION. 1957 FERRIERE DI CASTO S.a.s. (Casto's rolling mill).
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GRUPPO LUCCHINI’S EVOLUTION 1957 FERRIERE DI CASTO S.a.s. (Casto's rolling mill). 1992 THE ACQUISITION OF ACCIAIERIE E FERRIERE DI PIOMBINO S.r.l. COMPLETES A FIRST CYCLE OF GROWTH BY ACQUISITION. GRUPPO LUCCHINI IS THE LEADING ITALIAN MANUFACTURER OF QUALITY LONG PRODUCTS WITH AN OUTPUT OF 3.5 MILLION MTPA. 1992 HUTA L.W.Sp.z.o.o. in Warsaw, Poland. 1995/96 2% USINOR shares ALTIFORNI E FERRIERE DI SERVOLA S.p.A., GSI LUCCHINI S.p.a. 1998 LA MAGONA D'ITALIA S.p.A. (Flat Products) is sold to USINOR Group 1999THE ACQUISITION OF ASCOMETAL S.A. COMPLETES A SECOND CYCLE OF GROWTH BY ACQUISITION. GRUPPO LUCCHINI IS THE LEADING EUROPEAN MANUFACTURER OF QUALITY LONG PRODUCTS WITH AN OUTPUT 5 MILLION MTPA.
GRUPPO LUCCHINI’S EVOLUTION YEAR OUTPUT HR PRODUCTS IN MT SALES REVENUES IN MUS$ NUMBER OF SITES EMPLOYEES 1975 174,000 25 4 552 1980 310,000 101 4 822 1990 891,000 649 6 2,756 1999 3,127,000 3,037 21 10,600 2000 3,603,000 3,952 24 11,022
GRUPPO LUCCHINI’S OPERATIONS IN 2002 MILLS SERVICE CENTRES
GRUPPO LUCCHINI’S ROD MILLS FOR THE US MARKET
PIOMBINO: ISO-9001 QS-9000 PIG IRON AREA: BLAST FURNACE AND COKE PLANT • CAPACITY 2,500,000 MTPA REVAMPING 1998. • Low environmental impact • NEW COKE OVEN 1999. • 100 MT TURPEDO RAIL CARS.
PIOMBINO STEELMAKING • CAPACITY : 2.300.000 MTPA. • 4 CASTERS 4 STEELMAKING UNITS (2 VACUUM): DESULFURING STATION, CONVERTER, LF. TOTAL REVAMPING IN 1999. • 120 MT HEATS WITH 20% OF IN HOUSE SCRAP. • PROCESS CONTROL. • CONTROLS AND CONDITIONING: MAGNETIC PARTICLE, GRINDING, SANDBLASTING.
PIOMBINO ROD MILL “TVE” – 550.000 MTPA • REHEATING FURNACE WITH WALKING BEAM (TEMP. CONTROL). • TWIN TOLLING MILL (NO TWIST) WITH 26 STANDS. • 2 STELMOR LINES (120 METERS). • 5.5 – 16 mm WITH 0.5 mm INCREMENTS. • MAX COIL WEIGHT 2200 kg (4400 lbs)
SAREZZO ISO-9002 QS-9000 • EAF. • CAPACITY: 540.000 MTPA • ROLLING CAPACITY: 260.000 MTPA • HR ROUND BAR • BAR IN COIL 16 – 32 mm.
FOS SUR MER ISO-9002 QS-9000 STEELMAKING STEELMAKING CAPACITY: 450.000 MTPA • EAF 120 MT. • VACUUM DEGASSING. • AUTOMATIC LINE FOR RECONDITIONING AND SHOTBLASTING. • AVERAGE OUTPUT HR PRODUCTS: 390.000 MTPA
FOS SUR MER PRODUCT RANGE Square ingots up to 7.5 metric tons Billets and blooms from 1.968” to 15.75” (50 to 400 mm) Large-diameter rolled rounds from 3.15 ” to 12.80 ” (80 to 325 mm) Imperial sizes rolled between 6-12’’ every 1/4 inches Wire rod from .2 ” to 1.260” (5 to 32 mm) Drawn wire from .04” to 1.18” (1 to 30 mm)
FOS SUR MER ROLLING MILL 13 soaking pits Primary mill ScarfingFinishing mill (12 000 hp) enabling close tolerances to be achieved on hot-rolled products and in particular internal soundness of products due to rolling at low temperature Single-strand no-twist high-speed rod mill 29 stands, with a Morgan finishing block,Stelmor and Garrett controlled cooling,inspection of surface quality on the hot product (Förster),control of profile by means of an Orbis gauge