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List of Content. Vision Company presentations Crane regulations Project organization Project execution Reference projects Success Criteria Why Kranalliansen. Vision.
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List of Content • Vision • Company presentations • Crane regulations • Project organization • Project execution • Reference projects • Success Criteria • Why Kranalliansen
Vision To establish an Alliance as a leader in smart, customized and cost reducing solutions for safe installation of offshore cranes well within industry risk acceptance criteria (ALARP)
IKM Kran og Løfteteknikk AS IKM Kran og Løfteteknikk was founded 2001 by highly specialized, experienced personnel Our core business is: • Maintenance, modification, refurbishment and certification of all types of offshore cranes/lifting appliances • Certification, maintenance, sale and rental of all kinds of loose lifting equipment • Maintenance, modification and upgrading of all types of lifeboats/mob-boats • Appurtenant fabrication and installation of structures & piping • Accompanying project management, engineering and work preparation • Rental of equipment Per 2013 about 70 employees, turnover about 150 MNOK, and preparing for considerable growth.
IKM Kran og Løfteteknikk AS Facilities Office/workshops/storage in Tankbåtvegen 1, Tananger. • Approx. 500m2 offices, 3.000m2 outdoor area. • Approx. 2.500m2, workshops, storage. Horizontal test bench with pull force 200 tons, on actual working length 13,5 m. Break load tests can be done in full length up to 160 tons.
Nordic Crane Nordic Crane was founded in 2006 by merging of the crane rental companies StangelandKran AS and Kynningsrud AS/AB. Our core business is: • Lifting and transport in the Nordic countries • Oil/gas and petrochemical industry - Onshore and Offshore • Wind power market • Industry and construction • Engineering of above services • Contracts according to customers demands Per 2014 about 700 employees and 500 cranes/ lorries. Expected turnover about 1.200 MNOK per year. Depots covering entire Norway and Sweden.
Nordic Crane Nordic Crane has extensive experience in the use of mobile cranes on offshore installations. The experience includes more than 30 projects in the period from 2002 until now. • 10 t – 250 tons Telescopic mobile cranes • 300 tons lattice boom cranes • Maximum transport weight from 12 t to 30 tons • Modification according to NORSOK Z-015 • Installation procedures • Offshore lifting calculations • Design and construction of temporary foundations
Tech Team Solutions • Tech Team was founded December 2011 by a group of highly specialized, experienced petroleum industry engineers • Our core business is in the structure calculations and design, including offshore survey, studies, detail engineering, fabrication follow up and installation supervision • Our personnel has successfully managed more than 30 crane replacement projects since 1999
Analyses • Gap analyses • Capacity and fatigue analyses • In-house developed software for the analyses of the breakdown sequence • Nonlinear analyses of pedestal flanges including contact problems and pre-stressed bolts • Extended life / Proprietary program for calculation of consumed life based on the data log • Evaluation of inspection in combination with crack growth analysis ("reset life") • Analyses of lifting operations • Analyses of falling loads (Dropped object protect.) Tech Team
Rules and regulations DNV 2.7-1: Offshore containers including lifting arrangements with MGW ≤ 25 tons DNV 2.7-3: Portable offshore units including lifting arrangements with MGW ≤ 100 tons DNV VMO Standard: Marine operations according to DNV-OS-H101, H102, and H201 to H206 DNV 2.22: Lifting appliances and cranes onboard ships and offshore installations NORSOK R-002: Lifting appliances and accessories for the petroleum industry Maskindirektivet
Typical project organization Project Management HSE&Q Project Control Dokument Control Engineering Fabrication Modification Installation
Project execution HSE&Q activities Follow up Dim. control FAT MRB evaluation Packing for offshore Transport HSE&Q activities FSJA/SJA Supervision Optimizing Report Onshore support Workshop/tool container Offshore survey SOW/procedure Design basis 3D model Sketches Bulk MTO CTR Principal works schedule Evaluation Punch list Debrief MC/Testing Commissioning Demobilization Administration Design basis Offshore survey Fabrication Drawing MTO Installation procedure Work packages Design review Procurement HAZID/HAZOP DNV follow up MRB As Built Detail Planning Test and Inspection plan. HSE&Q activities
Ekofisk Vallhall DP & Ula Oseberg A and B Kranalliansen success factors • Extended experiences in crane replacements • Focus on safety in all phases • More efficient replacement methods • Accomplished procedures / design review • Close collaboration between engineering and executing personnel GFC, crane 4 Kranalliansen personnel have successfully managed more than 30 crane replacement projects (Statfjord A,B & C, Gullfaks A,B & C, Oseberg A &B, Valhall DP & Ula, Draupner , Heimdal, Snorre A) Typical project values in the range of 5-15 MNOK.
Oseberg A – M04 Crane • Temporary foundation for Mobil crane • Temporary skid beams • Dropt object protection • «Temporary boom rest» • Removal of existing Crane • New boom rest • Modification of existing boom rest • Preparation for installation of new Crane • Including the following phases: • Conceptual • Detail Engineering • Procurement • Fabrication follow-up • Installation • Commissioning • Demobilization Project finalisation – MS 14 release penalties
Oseberg B - M60 Crane • Temporary foundation for Mobil crane • «Temporary boom rest» included extension adapter • Removal of existing Crane • Modification of existing boom rest • Preparation for installation of new Crane • Including the following phases: • Conceptual • Detail Engineering • Procurement • Fabrication follow-up • Installation • Commissioning • Demobilization Project finalisation – MS 14 release penalties
Aibel, LTR 1100 at Draugen • Use of 100t crawler crane for assistance during living quarter module installation: • 1 month from study start untilinstallation • Preliminary study • Desing and constructionofloaddistribution mats • Installation weights less than 12 t • Installation outsidecranereach • Awarded ESTA cranejoboftheyear 2014
RosenbegWorleyParsons, Crane replacement at Gullfaks A & C • Use of 300t crawler on fixed foundation : • Maximum unit weight 22 tons • Capacity50t @ 24 m / 30t @ 36m • Operation in 25 m/swind speed
Aker Solutions, Skiddingofcrane at Ekofisk Z • Useof 4 150 tonsskiddingshoeswihtintegratedjacks • Skidding to temporaryposition at Aker Egersund • Return to permanetpositionafter offshore installation
BP Norge, Ula BOP Cranes Modification/Overhaul 2 each Tri Ocean Hydraulic BOP Handling Crane Capacity 2 x 25 ton. Built 1984, Weight approx. 17 ton, l=13m, b=2,5m, h=2m “Before overhaul” “After modification/overhaul” • Total overhaul/makeover & modification of the 2 each bridge cranes • Length of life after overhaul/ modification to be 20 years • Modifications of cranes control system from hydraulic to PLC/radio controls • Upgrading of documentation package/ user manual/routines for maintenance • FAT in workshop, offshore installation, testing and commissioning
BP Norge, PCP Crane Upgrade (CR-351) Aker Electric/Hydraulic Crane Capacity/Type: 50/15. Built 1980 • Total overhaul/makeover & modification of the crane to achieve use 12 more years. • New personnel access to crane to current rules & regulations. • Design & installation of new safety system, (weight in hook, sector control, wind, etc.). • Overhaul of all hydraulic motors, inst. of double brake system, mod. of MOPS & AOPS. • 48mnd PM, exchange all wires including sheaves and Collapse Sequence Analysis. • Design, fabrication and installation of 9,8meter boom extension.
Success Criteria • Project Objectives • Project Execution • Project Team • Education • Skill • Experience • Dedication • 7/24 • Localization • Integrated team • Communication (project, customer, installation) • Site rep
Why Kranalliansen • Expertise of all types of complex structural analysis, material handling and lifting operations • Extensive experience in planning and documentation for replacement of cranes and steel structures • Independent studies for transport and handling of larger units with alternative methods like crane ships, SPMT operations, jacking, skidding etc. • Extensive knowledge and experience in the selection ofappropriate lifting equipment • Offer cost optimal solutions by reuse of previously used constructions for lifting operations • One single point of contact (one stop shop) to manage the entire task