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EPRI New Build CM Initiatives

EPRI New Build CM Initiatives. Bob Renuart Russell Adams EPRI Technical Consultants. Bob Renuart (for Ken Barry). EPRI Advanced Nuclear Technology. EPRI ANT Projects Supporting CM. Development of an Acceptance Methodology for Commercial Two- and Three-Dimensional Plant Modeling Software

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EPRI New Build CM Initiatives

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  1. EPRI New Build CM Initiatives Bob Renuart Russell Adams EPRI Technical Consultants

  2. Bob Renuart (for Ken Barry) EPRI Advanced Nuclear Technology

  3. EPRI ANT Projects Supporting CM • Development of an Acceptance Methodology for Commercial Two- and Three-Dimensional Plant Modeling Software • Benchmarking other industries on the Cost and Benefit of transitioning to a Data-Centric Configuration Management Information System • Development of a Standardized Plant Information Model (the Primary focus for Today’s Discussion)

  4. Current 2013 ANT Membership Breakdown

  5. Development of an Acceptance Methodology for Commercial Two- and Three-Dimensional Plant Modeling Software

  6. Objective • Identify a Commercial Grade Dedication methodology for an Owner-Operator to use in accepting commercial 2D & 3D design and modeling software tools and databases and maintaining them for the plant lifetime.

  7. Status • EPRI Contracted with MPR Associates to get input from End Users (Utilities) and Solution Providers. • MPR Proposed a Commercial Grade Dedication Methodology based on another EPRI program on CGD of Software used in Nuclear Power Applications. • Next Step is to Trial the Proposed CGD methodology with a Solution Provider, e.g., Intergraph, Bentley, AVEVA, to evaluate the cost to implement.

  8. Understand the costs of moving to a data centric configuration Management information system

  9. Project Description • EPRI Board has requested better understanding of the conversion cost vs. the benefits of a data-centric CMIS experienced by other high risk, high consequence industries. • Hypothesis: A “data-centric” CM system will support a variety of plant activities with reliable, controlled data to make critical plant decisions– the “single source of truth”. • Need to define the cost of installing and maintaining a data-centric system. • Need to define the savings that a data-centric system will provide in knowledge management and process improvement

  10. Status • Benchmarked Solution Providers • Intergraph • Bentley • Siemens • Plan to Benchmark Operating Plants (As-Is Data) • Callaway - Done • McGuire • VC Summer Unit 1 • Plan to Benchmark other Industries that have Transitioned • Oil and Gas Offshore Platforms • Defense • Aerospace • High Speed Railway • Project Scheduled Completion first half 2014

  11. Bob Renuart and Russell Adams EPRI Standardized Plant Information Model

  12. EPRI PIM Model History • 1987: EPRI Technical Report - Guidelines for Specifying Integrated Computer-Aided Engineering Applications for Electric Power Plants • Findings Demonstrated Need for a Plant Data Model • 2010: Developed Plant Information Network (PIN) Study Model • 2011: Updated PIN Study Model to Modern Plant Information Model (PIM) • 2012: Incorporated Handover and Configuration Management Frameworks

  13. EPRI PIM Model Today Thinking Forward • Evolving Open Source Standard for Handover • Incorporating • Standard Handover Framework • CM Taxonomy and Relationship Framework • Leverages other Industry Initiatives • Adheres to International Information Standards • Eighty (80) Percent usable by US NNPP Projects and adoptable by Non-US NNPP Projects • Supports Implementation for World Class Configuration Management and Information Handover Solutions

  14. Achieving Excellence in Configuration Management and Information Handover • Leverage Automation for CMIS • Data Centric CM Environment • CM Taxonomy Model with Standard Relationships • Requirements Management Tractability • Standard Handover/Turnover Representation of Documents and Data

  15. Achieving Excellence in Configuration Management and Information Handover • Leverage Automation for CMIS • Data Centric CM Environment • CM Taxonomy Model with Standard Relationships • Requirements Management Traceability • Standard Handover/Turnover Representation of Documents and Data

  16. Configuration Management Nuclear Configuration Management Design Requirements “What needs to be there” Design Basis Conform Conform Plant Docs Facility Configuration Information “What we say is there” Physical Configuration “What is actually there” Physical Plant Conform Work Processes must assure that: Elements conform all the time All changes are authorized Conformance can be verified

  17. Why Better Leverage of Automation Nuclear Configuration Management Knowledge Workers EDB Conform Challenge Conform Challenge Paper-based Quality Assurance Process PD Plant Documentation Automation Systems AS Challenge Conform Lots of Tribal Knowledge , Semi-Connected and Disconnected Systems, Manual Processes and yes…… Paper

  18. Achieving Excellence in Configuration Management and Information Handover • Leverage Automation for CMIS • Data Centric CM Environment • CM Taxonomy Model with Standard Relationships • Requirements Management Traceability • Standard Handover/Turnover Representation of Documents and Data • Identify, Control and Manage Margins

  19. CMIS Is a Data Hub Along with EAM and Records Management

  20. What Does it Mean to be Data Centric? • Level 1 – Key Design Basis Data (MEL) is Managed in the Work Control System and Updated through a Change Control Process. • Level 2 – In addition to Design Basis Data, Data to Manage Engineering and Regulatory Programs, Equipment Reliability, and Data Embedded in Engineering, Maintenance, and Operating Procedures are Integrated in a “Single Source of Truth” with Primary Plant Processes and Authoring Tools affecting Plant Configuration and Updated through a Change Control Process. • Level 3 – Level 2 plus Data is Exposed thorough Embedded Decision Making Tables in the Change Control and Design Control Processes, e.g., Operability Determinations, Equivalency Evaluations, Commercial Grade Dedications.

  21. Location: VS-2 Bldg 12 Room 12561 Relationship Data Structure • EQ Properties • EQ Flag • Qualification Method • ER Program Properties • ER Class • Failure Mode • Duty Cycle • Pump Properties • Safety Class • Des Disch Press • Des Flowrate • NPSH ER Program EQ Program • Maint Rule Properties • MR Questions • MR Type MR Program CCS Pump VS2-CCS-MP-01A • Room Properties • Normal Temp, Humid • Accident Temp, Humid • Rad Levels • IST Program • Test Freq • Test Method • Test Parameters • Test Results IST Program P&ID Drawing: VS2-CCS-M6-001

  22. Some Comparisons between Level 1 and 2 • Component Properties • Level 1 manages 25-200 Component Properties • Level 2 manages >1500 Component Properties • Relationships • Level 1 typically manages Data in Tables • Level 2 manages data as Objects with Properties that can be related to other Objects. The Advantage is the ability to leverage these relationships for: • Design Impact Reviews • Margin Management • Determining Impact of “Hold Points” on downstream dependencies • Knowledge

  23. Level 3 Leverages the Data to make Decisions in the Plant Processes • Operability Determinations

  24. Margin Management Model Ongoing IST Trend Actual Capability DesignMargin Full Qualification Analytical Margin High Risk of Failure

  25. Level 3 Leverages the Data to make Decisions in the Plant Processes • Operability Determinations • Equivalency Evaluations

  26. Equivalency Evaluation

  27. Equivalency Evaluation

  28. Level 3 Leverages the Data to make Decisions in the Plant Processes • Operability Determinations • Equivalency Evaluations • Commercial Grade Determinations • Margin Management • Equipment Reliability • Inservice Testing • Flow Accelerated Corrosion • The list goes on and on….

  29. Achieving Excellence in Configuration Management and Information Handover • Leverage Automation for CMIS • Data Centric CM Environment • CM Taxonomy Model with Standard Relationships • Requirements Management Traceability • Standard Handover/Turnover Representation of Documents and Data

  30. CM Taxonomy with Standard Relationships • Relationships connecting • Requirements • to the • Detailed Design Information • to the • Installed Information that Describes and Validates the Installed Asset

  31. Achieving Excellence in Configuration Management and Information Handover • Leverage Automation for CMIS • Data Centric CM Environment • CM Taxonomy Model with Standard Relationships • Requirements Management Traceability • Standard Handover/Turnover Representation of Documents and Data

  32. Current State Handover Processes Supplier System PDF files Excel Spread Sheets Drawings Calculations Specifications Data Sheets Tag tagdesc docnumber dpress dtemp Dcode O/O System Handover/Turnover Drawings Calculations Specifications tag_num tag_desc doc_num doc_rev des_press des_temp des_code PDF files Excel Spread Sheets

  33. WIP - PIM Handover Framework Supplier System PDF files Excel Spread Sheets PDF files Excel Spread Sheets Drawings Calculations Specifications Data Sheets Tag tagdesc docnumber dpress dtemp Dcode • Documents Classification • Design • Design Drawings • Mechanical • P&IDs • Flow Diagrams • Procurement • Vendor Drawings • Electrical • Internal Wiring Diagrams • Schematics • Data Objects and Attributes • Tag Description • Data Sheet Number • Design Pressure • Design Temperature • Design Code O/O System Drawings Calculations Specifications tag_num tag_desc doc_num doc_rev des_press des_temp des_code PDF files Excel Spread Sheets PDF files Excel Spread Sheets

  34. Future State Normalizing to PIM Handover Supplier System PDF files Excel Spread Sheets PDFs Drawings Calculations Specifications Data Sheets Data Tag tagdesc docnumber dpress dtemp Dcode • Documents Classification • Design • Design Drawings • Mechanical • P&IDs • Flow Diagrams • Procurement • Vendor Drawings • Electrical • Internal Wiring Diagrams • Schematics • Data Objects and Attributes • Tag Description • Data Sheet Number • Design Pressure • Design Temperature • Design Code O/O System Drawings Calculations Specifications tag_num tag_desc doc_num doc_rev des_press des_temp des_code PDF files Excel Spread Sheets

  35. Future State Normalized to PIM Handover PDF files XML Schemas • Documents Classification • Design • Design Drawings • Mechanical • P&IDs • Flow Diagrams • Procurement • Vendor Drawings • Electrical • Internal Wiring Diagrams • Schematics • Data Objects and Attributes • Tag Description • Data Sheet Number • Design Pressure • Design Temperature • Design Code O/O System Supplier System PDFs Drawings Calculations Specifications Data Sheets Data Tag tagdesc docnumber dpress dtemp Dcode Design Design Drawings Mechanical P&IDs Flow Diagrams Procurement Vendor Drawings Electrical Internal Wiring Diagrams Schematics Tag Description Data Sheet Number Design Pressure Design Temperature Design Code PDF files XML Schemas

  36. EPRI Desired End Results One source of controlled data that is consumed by multiple applications and changed from the one application that is the source of truth Data quality that can be confidently used by all Data and Document Relationships as a design basis taxonomy to support configuration control of changes and operability determinations of the plant. Ability to manage as-designed, as-specified, as-built, and as-tested configurations of the plant. Access to data and documents via the 2D and 3D Models Electronic Delivery of Compliant, “as-built” Information for Smarter Operation and Maintenance

  37. EPRI PIM Model Russell Adams Bob Renuart EPRI Technical Consultant EPRI Technical Consultant RHAdams Consulting Renuart Consulting Russell.H.Adams@gmail.com RenuartConsulting@gmail.com Thank you

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