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Wegman’s Cheesecake Depanning Improvement

Wegman’s Cheesecake Depanning Improvement. www.wegmans.com/webapp. Agenda. Problem Definition. PROBLEM STATEMENT. CUSTOMER REQUIREMENTS. ENGINEERING REQUIREMENTS. OBSERVATIONS. Pizza oven is set at 1 min Time study for depanning

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Wegman’s Cheesecake Depanning Improvement

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  1. Wegman’s Cheesecake DepanningImprovement www.wegmans.com/webapp

  2. Agenda

  3. Problem Definition

  4. PROBLEM STATEMENT

  5. CUSTOMER REQUIREMENTS

  6. ENGINEERING REQUIREMENTS

  7. OBSERVATIONS • Pizza oven is set at 1 min • Time study for depanning • After 10 samples we calculated an avg time of 8.3s for large cheesecakes • Larges seem easier due to weight • “Espresso chocolate crust breaks apart easier” • “Yogurt recipe showed more cracks in the crust”

  8. Systems Design Level

  9. FUNCTIONAL DECOMPOSITION

  10. MORPHOLOGICAL CHART

  11. SYSTEMS ARCHITCTURE Material: Environment:

  12. DATUM

  13. PUGH EVALUATION

  14. TOP 5 CONCEPTS

  15. RISK ASSESSMENT

  16. RISK ASSESSMENT

  17. FEASIBILITY ANALYSIS Is a springform pan or collapsible pan possible with a wet bake? Is our solution going to be accepted by the operators doing the work? Will a pan insert affect the heat transfer that currently takes place in the tunnel oven?

  18. Going Forward

  19. PROJECT SCHEDULE

  20. EXTENDED PLAN

  21. IMMEDIATE PLAN • Weeks 7 & 8: Observe process, perform further time studies, interview operators for opinions and ideas • Weeks 8 & 9: Test several of the low-cost and least disruptive concepts (Ex. Mallet to bottom of pan) • Week 10: Subsystems Design Review (Tuesday 10/28)

  22. CONCERNS What actually constitutes a Cheesecake with good atheistic quality? We need grease specs (type & quantity) Change to yogurt recipe – will ingredient changes affect our solutions? Heating pattern in the tunnel oven

  23. QUESTIONS? www.wegmans.com/webapp

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