Engine Balancing Techniques for Vibration Reduction

1. FIGURE 28-1 In a 4-cylinder engine, the two outside pistons move upward at the same time as the inner pistons move downward, which reduces primary unbalance.

2. FIGURE 28-2 Primary and secondary vibrations in relation to piston position.

3. FIGURE 28-3 Two counter-rotating balance shafts used to counterbalance the vibrations of a 4-cylinder engine.

4. FIGURE 28-4 Many 90-degree V-6 engines use a balance shaft to reduce vibrations and effectively cancel a rocking motion (rocking couple) that causes the engine to rock front to back.

5. FIGURE 28-5 Weighing the big end of a connecting rod on a scale that keeps it perfectly horizontal so that each end can be weighed separately.

6. FIGURE 28-6 Removing material from the balancing pad on the small end of the rod to match it to the weight of the small end of the lightest rod being used in the engine.

7. FIGURE 28-7 A crankshaft with bob weights attached.

8. FIGURE 28-8 The display of a crankshaft balancer showing where weight needs to be removed to achieve a balanced assembly.

9. FIGURE 28-9 A drill is usually used to remove weight from the crankshaft to achieve proper balance.

10. FIGURE 28-10 Worn balance shaft bearings and chains can be the cause of a noisy engine.