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Click Mouse to Start. Manufacturing. From Concept. …To Reality. Quality People Cutting Edge Technologies Industry Proven Service Fiscally Sound. Click Mouse for Next Slide. CAPACITY AND CAPABILITY. Click Mouse for Next Slide. CONTENTS. Overview Capacity DFM Capability

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  1. Click Mouse to Start

  2. Manufacturing

  3. From Concept... …To Reality

  4. Quality People Cutting Edge Technologies Industry Proven Service Fiscally Sound

  5. Click Mouse for Next Slide CAPACITY AND CAPABILITY

  6. Click Mouse for Next Slide CONTENTS • Overview • Capacity • DFM Capability • Machining Capability • “ Lean” and “Six-sigma” Capabilities • Value-added Assembly Expertise

  7. Click Mouse for Next Slide OVERVIEW • Configure-to-order specialists • Technical innovations to provide flexible solutions • Offer complete design or DFM services • Program management

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  12. Click Mouse for Next Slide Typical Served Markets • Computer Equipment • Telecommunications • Networking • Commercial • Industrial • Alternative Energy Sources • Medical Equipment • Construction Equipment • Gaming

  13. Click Mouse for Next Slide Telecom Products

  14. Click Mouse for Next Slide Server Cabinet

  15. Click Mouse for Next Slide Available Capacity • 65% Machine Capacity (on one shift) • 4.0 million pounds of steel our last fiscal year - can do 10 million pounds per year • Currently running one shift; have run two “plus”

  16. Click Mouse for Next Slide Design For Manufacturability (DFM) • Initial Involvement During Design • Redesign; Standardization of Product • Piece Part Reduction • Rapid Prototyping • Project/ Program Management • Formalized Cost Reduction Program

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  18. Click Mouse for Next Slide Bystronic 1800W Laser Cutting System 50”x120” Table with Auto- Load/unload

  19. Click Mouse for Next Slide • Manufacturing • (1) Bystronic 1800W Laser Cutting System 50”x120” Table with Auto- Load/unload • (1) 12ft Cincinnati Shear (shear capacity up to .25 thick steel) • (4) Amada CNC Turret Presses ( [2] with Auto- Loader) • (2) TimeSaver Deburr Machines • (12) CNC Press Brakes - 5ft /60 Ton to 12ft /135 Ton

  20. Click Mouse for Next Slide CNC Machining Center Fabrication Cell

  21. Click Mouse for Next Slide • Manufacturing • (12) Punch Press Capacity from 15 to 200 Ton with bed size up to 42”x70” • (5) CNC Milling Machines • (11) Single Post Spotwelders ([2] for welding aluminum) • (1) Multi-Post Spotweld Cell with Forming Machine • (7) Haeger Hardware Inserting Machines • (26) Mig & Tig Welders • Bar Code Shop Floor Control System

  22. Click Mouse for Next Slide • Finishing • Conveyorized Paint Line • Five Stage Cleaning and Iron Phosphate • (3) Powder Booths (2 on-line) • (4) Liquid Booths (on line) • (2) Manual Booths • Irridite Line for Aluminum Assembly • Assembly • ESD Facility for Systems Integration of Electronic Mechanical Components and Assemblies • Mechanical Assembly Area Utilizing Cellular Work Centers for Quick Changeover and Flexibility

  23. Click Mouse for Next Slide Lean Mfg. and Six-Sigma • ISO 9000:2000 Compliant • Initial Registration November 1998 • Lot Acceptance Rate • 4.8 Sigma • Procedures Maintained On-Line • Utilize Fabrivision Scanner • UL/ CSA/ TUV listed • Trained Green Belts • Kaizen Events

  24. Click Mouse for Next Slide Value- Added Assembly Expertise

  25. Click Mouse for Next Slide Typical Product

  26. Click Mouse for Next Slide Proven Experience Fiscal Strength Talented & Motivated Team All Dedicated to Serving You.

  27. END

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