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Environmentally Sound

What is ED 2000 ?. Environmentally Sound. ED 2000 Cooling Water Management Programs. Comprehensive NON-CHEMICAL Cooling Water Treatment Program. What is ED 2000 Program ?. ED 2000 Benefits. Thermal Improved Heat Transfer & Energy Savings

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Environmentally Sound

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  1. What isED 2000 ? Environmentally Sound ED 2000 Cooling Water Management Programs

  2. Comprehensive NON-CHEMICAL Cooling Water Treatment Program What isED 2000 Program?

  3. ED 2000Benefits • Thermal • Improved Heat Transfer & Energy Savings • Maintain Head Pressure or Condenser Approach Temperature • Chemical • Elimination of Chemical Treatment • Ordering, Handling, Storage, MSDS, Official Reporting • Environmental • Discharge • Environmentally Acceptable • Higher Cycles and Reduced Water Usage

  4. ED 2000Benefits • Safety • Liability • Reduced Worker and Spill Liability, Reduced Pathogen Risk • Mechanical • Improved Understanding • Removal of Suspended Solids and Microbiological Fouling • Operational • Improved Control, Monitoring, Flexibility & Ease of Administration • Economic • More Cost-Effective, Cost-Controlled Multi-Year Contract

  5. Why ED 2000? • Water treatment is subject to considerable variation and more effective control measures are necessary. • Concentration changes in bulk water • Make-up water quality changes • Varied temperatures due to changes in plant production rates • Inconsistent chemical feed rate (overfeed or loss of feed) • Personnel changes • It emphasizes ENVIRONMENTAL BENEFITS & ENERGY EFFICIENCY • It addresses the CAUSES of scale, corrosion, fouling and microbiological control

  6. ED 2000 Program • Customer Benefits • Energy Savings • Water Savings • Chemical Savings • 24/7 Monitoring • Mitigation of Environmental Risk Associated with Chemical Treatment

  7. ED 2000 System • Customer Benefits • Energy Savings of 1.5% - 5.0%

  8. ED 2000 - Water Savings • 1,000 ton chiller, 70% load, 24 hours per day, 7 days per week • $1.50/1000 gallons of make-up water $3.00/1000 gallons of discharge Annual Savings $12,417 {Cycles Increased From 3 to 5}

  9. ED 2000 - Water Savings • 1,000 ton chiller, 70% load, 24 hours per day, 7 days per week • $3.50/1000 gallons of make-up water $7.00/1000 gallons of discharge Annual Savings $28,974 {Cycles Increased From 3 to 5}

  10. BASF, Freeport, TX Therma-Tru, Brownsville, TX Lawson Mardon Flexible, Inc., Louisville, KY Procter & Gamble, Cincinnati, OH Montgomery Wards Upper Montclair University, Upper Montclair, NJ Merchant Court Hotel, Singapore STMicroelectronics, Singapore Singapore Polytechnics, Singapore Hotel Rendezvous, Singapore DHL Air Express Centre, Singapore University of MD Medical Services, MD Rohm & Haas, Bristol, PA 100+ Installations • Siemens Automotive, Newport News, VA • Airport Hilton, New Orleans, LA • Lockheed Martin, Harlingen, TX • Monroe County Detention Facility, Key West, FL • Florida Keys Community College, Key West , FL • YORK Corporate Headquarters, York, PA • Kutztown University, Kutztown, PA • Mack Trucks, Allentown, PA • Drexel University, Philadelphia, PA • University of Delaware, Newark, DE • Millersville University, Millersville, PA • Monel Chemical, Philadelphia, PA • Sears

  11. ED 2000 Electronic Anti-Fouling System • Up to 20” Pipe Diameter • Prewrapped Solenoid Coil • UL Rated NEMA 12 Enclosure • ABS Weather Resistant Enclosure • 110 / 220 Volts • Simple Installation

  12. How Does It Work? UncontrolledPrecipitationwithout ED-2000 Controlled Crystal Distortion with ED-2000 Square Wave Current @ 500 Times Per Second

  13. ED 2000 Monitoring and Control System • Performance Monitoring 24/7 • Remote, Real Time Monitoring • Track/Trend Results • Proactive Servicing • Alarm Capabilities and Paging • Document Savings and Attach Value

  14. ED 2000 Monitoring and Control System

  15. ED 2000 High Efficiency Filtration Unit • Eliminate Sediment In Cooling Water • Reduce Potential For Pathogenic Bacteria Growth • Remove Dead Microbiological Growth • Enhance The Performance of the Electronic Scale Control Unit • Increase Cycles of Concentration • Reduce Maintenance • Cold, Clean Cooling Water

  16. ED 2000 Ionization Bio-Control Unit • Low PPB Levels of Metal Ions Released into Recirculating Water • Ion Residual in Cooling Water • Excellent Control of Biofouling • Mitigate Risk of Pathogenic Bacteria Growth • Eliminates The Use, Handling, Storage & Concerns of Hazardous Biocides

  17. Corrosion Control • Fluidized CaCO3 Provides Corrosion Inhibition • Stable High Alkalinity = “Non-Corrosive Water” • Filtration Maintains Clean Recirculating Water • Low Potential for Microbiologically Induced Corrosion (MIC) • Corrosive Oxidizing Biocides Eliminated • High Level of System Control & Monitoring

  18. ED 2000 Service Program • Spare Parts and Consumables • Analysis of Treatment System Performance • On-Site Maintenance of ED 2000 Components • Remote and On-Site Supervision • Regular Reporting to Customer

  19. Rohm & Haas, Bristol, PA 2600 tons of cooling No scale inhibitors used Compliments a conventional chemical treatment service program from Betz Dearborn. Reduced chemical water treatment expense by 25% Case Study

  20. Drexel University, Philadelphia, PA Two 450 ton YORK Centrifugal Chillers 1500 Running Hours 0.84 kW/ton versus 0.61 kW/ton $0.085 cost per kW/hour $26,507 current cost to operate $19,494 with Electronic Scale Control $7,013 savings Case Study

  21. Keesler Air Force Base, Bolixi, MS ED 2000 SERVICE PLUSTM Program 2400 Tons Of Cooling No Chemicals Used In ED 2000 Water Treatment Program Complete Treatment Program For Scale, Corrosion, Fouling And Microbiological Control On & Off-Site Monitoring System For Up To The Minute Control & Data Collection For The Cooling System Case Study

  22. DaimlerChrysler Assembly Plant, Newark, DE ED 2000 SERVICE PLUSTM Program 3000 GPM Air Compressor Cooling System No Chemicals Used In ED 2000 Water Treatment Program Complete Treatment Program For Scale, Corrosion, Fouling And Microbiological Control On & Off-Site Monitoring System For Up To The Minute Control & Data Collection For The Cooling System Case Study

  23. Action Items • Identify Potential Applications Sites • Where energy and/or water savings is a focus • With problems maintaining condenser approach temperatures • Interested in increasing cycles of concentration • With an environmental focus • Interested in savings money on overall treatment cost • With water treatment control problems or varying makeup • Interested in eliminating chemicals • With limited or difficult access

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