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Sweeny Refinery. GSS New Hire Program June 2008. SWEENY REFINERY. Sweeny Refinery & Terminals. Sweeny Refinery 65 miles southeast of Houston Located in Old Ocean adjacent to Sweeny 905 employees. Coker. Co-generation Plant. “BRT” Central Control Room. Main Office. History.
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Sweeny Refinery GSS New Hire Program June 2008
SWEENY REFINERY NH_Sweeny
Sweeny Refinery & Terminals NH_Sweeny
Sweeny Refinery • 65 miles southeast of Houston • Located in Old Ocean adjacent to Sweeny • 905 employees Coker Co-generation Plant “BRT” Central Control Room Main Office NH_Sweeny
History • Facility built in 1942 by the U.S. government • Fear of seafaring enemy forces attacking Gulf Coast refineries • Sweeny considered an ideal place to conceal a plant -- far from the coastline yet near a navigable river • The only refinery built from the ground up during World War II • Original operating capacity of 18,000 BPD of oil • Produced high-octane fuel for Allied military aircraft • “Mothballed” in 1945 and sold to Phillips in 1947 NH_Sweeny
History NH_Sweeny
SWEENY REFINERY Crude Unit NH_Sweeny
Plant Site • Refinery – COP & Merey Sweeny Limited Partnership (MSLP) • Natural Gas Liquids Processing Center - CPChem • Petrochemical production facilities - CPChem • SCLP - Cogen NH_Sweeny
Sweeny Complex OUTSIDE PROPANE- PROPYLENE EP LIQUID; PROPANE; C2/EP VAPOR; N-BUTANE NGL FRAC EP TRTR WEST TX NGL EP MIX ETHYLENE ETHYLENE PROPYLENE BUTADIENE BTX OR DAC C5 OLEFINS DICYCLO C5== PROPANE DAC HT C3 FRAC CPCC N-BUTANE I-BUTANE PROPANE PROPYLENE TREATED P-P C2= RICH GAS LIGHT CYCLE OIL FUEL GAS PENTANE+ I-BUTANE N-BUTANE LPG ALKY C4 PROPANE TAIL GAS PROPANE-PROPYLENE TO TREATER FUEL OIL COP CRUDE BENZENE METHANOL GASOIL HYDROGEN MTBE Naphtha REFINERY P-P TRTR MOTOR FUEL DIESEL KEROSENE LIGHT CYCLE OIL PETROLEUM COKE FUEL OIL SULFUR FUEL GAS (COGEN) N-HEXANE MIXED XYLENE RAFFINATE CYCLOHEXANE SPECIALITY FUELS SCLP STEAM MSLP (Vac. Unit & Coker) ELECTRICITY FUEL GAS NH_Sweeny
Post-Coker Refining C2= RICH GAS H2 PURIF NGL C5+ LPG TAIL GASES FUEL GAS H2 VENT (to Fuel) 96% H2 C5 FRAC & ISOM REFORMER H2 CCR H2 (to ARDS) IC6 U26.2 U14 96% H2 BZ HYDRO IC5 U10B,20 NAP HDS C6 FRAC CYC6 FCC/HOC GAS DEO BTMS U19 NAP U15 BENZENE SWEET CRUDE XYLENE U11 CCR NC6 LPG NAP HDS BT (TX) EXTRAC TOLUENE KERO LOW SULFUR CRUDE 60,000 BPSD REF FRAC NAP U35 DIESEL LGO (to U27) U7,17 7T-210 HT NAP LPG ATM BTMS H.REFORMATE U9 COKER P-P C2- GAS PROPANE-PROPYLENE IN NAP KERO PP TRTR SOUR CRUDE C3/C4 TREATED P-P H2 FCC DIST B-B DIST HDS U5,8 IC4 MEOH MTBE CAT GASO LPG HIGH SULFUR CRUDE 165,000 BPSD LCO C3 U25.2 HF ALKY U3,4 MTBE & H-ISOM DIESEL 9 DIESEL & KERO FUEL OIL NC4 CCR H2 U25.1 B-B C2- GAS ALKY- LATE IMPORT H2 COKER B-B BURNED COKE U30 U6,6S ARC (to U27) LGO H2 ARC H2 SULFUR CFHT C3= HOC DEA DEA VGO VAC TWR C3 B-B CLAUS SCOT DIST SOUR H2O SWS CGO GASOIL NAP CAT GASO U26.1 U28.1,28.2 U29.1 LCO H2 DELAYED COKER 9 LGO U27.1,27.2 P-P RESID Note : Smaller Streams are not shown FUEL OIL DIESEL B-B NAP BURNED COKE U25.1 ARC U29.2 COKE FUEL GAS NH_Sweeny
Major Products • Conventional Gasoline • Reformulated Gasoline • Aviation gasoline and jet fuel • Diesel fuel (High & Low Sulfur) • Solvents and Chemicals • Fuel Grade Coke (MSLP) NH_Sweeny
Capacities • Crude oil processing – 247,000 BPCD • Gasoline production – 113,000 BPCD • Distillate production – 86,000 BPCD • Fuel Grade Coke production – 4,000 STPD NH_Sweeny
Sweeny Supply and Distribution • Refinery receives crude oil primarily through ConocoPhillips’ and jointly owned terminals on the Gulf Coast. • Refined products distributed by: • Pipeline • Barge • Railcar NH_Sweeny
Crude Lightering NH_Sweeny
Crude Supply • ConocoPhillips and Petroleos de Venezuela, S.A. (PDVSA) have a limited partnership which includes a 58,000 BPD delayed coker and related facilities • ConocoPhillips is the operator and holds a 50 % interest in the Merey Sweeny, L.P. • PDVSA supplies up to 170,000 BPD of Venezuelan Merey 16 • 60,000+ BPD sweet crude NH_Sweeny
Sweeny at Sunset NH_Sweeny