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Overview. Review ISPE tasks Process areas Implementation approach AP218 Units of Functionality subset Schedule Other issues. Steel Processing - ISPE Overview. General Objectives Enable efficient partnering among yards Decouple CAM from CAD ISPE Implementation Concept
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Overview • Review ISPE tasks • Process areas • Implementation approach • AP218 Units of Functionality subset • Schedule • Other issues
Steel Processing - ISPE Overview • General Objectives • Enable efficient partnering among yards • Decouple CAM from CAD • ISPE Implementation Concept • Utilize a STEP-based CAD/CAM data exchange • Expose all manufacturing requirements and rules • Accumulate manufacturing information using neutral design and yard processes • Use ISPE as the CAM “front-end”
Shop Planning Shipyard Proc Mfg Rules Steel Processing - ISPE Overview Phase 1 Phase 2 ISE Steel Proc. Adjust for Weld Shrinkage Define Edge Preparation Part Generation Create Manufac-turing Aids Reports and Drawings CATIA v4 export ISPE Repository Simulation AP218 Validation Manufactur-ing Data CATIA v5 export AP218 (Ship Structures) AP218 AP238 (STEP-NC) Config Mgt Robotic Welding Tribon export Nesting AP216 (Ship Molded Forms) Intergraph export Manufactur-ability Analysis MRP Interface
Process Areas • Automate the creation of manufacturing product model • Relates to manufacturing engineering • Affected data: • e.g., weld shrinkage/fit-up allowances, part generation, etc. • Automate the application of yard/shop specific processes • Relates to work share/internal routing • Affected data: • e.g., part edge definition, weld process, labels, fabrication, etc. • Collaboration/Change Management environment
Recommended Approach • Identify target systems • What data within 218 is required? • Identify Representative data set • Export from ISDP • One that highlights work sharing issues • Is there any information to add/modify that would help the conversion to 238? • Determine the current process, used within target yards, to convert the data • Use this process, and the underlying required information, to influence the Mfg Rule/Process schema • Identify attributes/constructs with AP 218 (216?) that are yard/shop dependent
Units of Functionality • definitions • product_structures • ship_manufacturing_definitions • structural_features • structural_parts • welds
Application Objects • manufacturing_definition • assembly_manufacturing_definition (assembly_method, assembly_stage) • structural_part_manufacturing_definition • weld_manufacturing_definition • item_structure • item_relationship • feature_relationship, • structural_feature_relationship • part_relationship • structural_part_relationship • plate_relationship • plate_boundary_relationship • profile_relationship • system_relationship, structural_system_penetration_relationship, structural_part_penetration_relationship, assembly_relationship • structural_part_joint • structural_part_connection_implemenation • structural_feature • structural_manufacturing_feature • feature_design_definition • corner_cutout_design_definition • bevel_design_definition • shear_bevel_design_definition • structural_part_joint_design_definition
Schedule 1st Qrtr 2nd Qrtr 3rd Qrtr 4th Qrtr F M A M J J A S O N D J Sys Req/Schema Dev System Arch Detailed Design System Implementation Providence, RI visit Integ. & Test Groton, CT visit Internal Review Rqts Review Technical Exchange Progress Review Design Review Progress Review Progress Review Kick-off Mtg Readiness Review Demo Meetings Deliverables System Requirements System Architecture Detailed Design Schemas, Usage Guides Reports 1st Qtr Report 2nd Qtr Report 3rd Qtr Report Final Report Co-located Distributed
Other Issues • Final Agreement • Invoices • Format for Quarterly Reports • Delivery of Milestone Deliverables • Steel Processing support from Ingalls/Avondale