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Raw Material and Product Tracking Solution

Raw Material and Product Tracking Solution. Presenter Mr. Braam Venter. Agenda. General Business Objective Operational Objective Solution Architecture Implementation Realised Benefits Demo Questions. General. Who is AEL? Largest Explosives manufacturer in Africa

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Raw Material and Product Tracking Solution

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  1. Raw Material and Product Tracking Solution Presenter Mr. Braam Venter

  2. Agenda • General • Business Objective • Operational Objective • Solution • Architecture • Implementation • Realised Benefits • Demo • Questions

  3. General • Who is AEL? • Largest Explosives manufacturer in Africa • 4th Largest in the world • What do AEL do? • Detonators • Shock Tube • Electronic • Bulk Explosives • Batch Tracking • Raw Materials • Product

  4. Business Objective • To improve customer relations and competitiveness • Internal consolidations of raw materials

  5. Operational Objective • To improve quality • Stop faulty product entering the next manufacturing process • Stop faulty product leaving the factory • Tracking back from customer • Determine root cause for failure of product released • Decrease Human Error • Evaluation of raw materials used

  6. Solution • Implement Wonderware PEM modules • Capture real time process data • Link batch process execution • Provide detailed batch data report for analysis • PEM Modules used Process Material Produced Material Consumed

  7. Architecture ASP.NET Web Interface WinCC Flex HMI Production DB PEM MCA Machine Data Object S7200 PLC PEM MPA ProdDB (PEM) SC SQ

  8. Architecture SIEMENS Platform SIEMENS Platform

  9. Implementation • Top Down Approach • S7200 • WinCC Panel • Standard Screen • IAS / Message Driven • Via PLC • Advansys DB Connection Object • Generic Object for all machines • ASP. Net Web interface • Scanner Interface

  10. Realised Benefits • Accurate tracking system AEL and their Customers can rely on • Better competitive position in the market • No more Paper work means less human error • Better operator confidence

  11. Demo • Simulation Demo

  12. Conclusion • General • Business Objective • Operational Objective • Solution • Architecture • Implementation • Realised Benefits • Demo • Questions

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