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Petroleum Tank Technologies (PTT) Underground Petroleum Storage Tank (UPST) FRP Lining. Background. Leakage from an Underground Petroleum Storage Tank poses a significant risk to - Persons, - Property, - Environment, and
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Petroleum Tank Technologies (PTT)Underground Petroleum Storage Tank (UPST) FRP Lining
Background • Leakage from an Underground Petroleum Storage Tank poses a significant risk to - Persons, - Property, - Environment, and represents a major liability for the occupier / owner of the premises
Risk • Litigation • Licence • Fines • Reputation • Sales • Environment Remediation Cost • Loss of Strategic Site
Risk • Ageing single wall UPSTs represent an increasing environmental and financial risk --------------------------------- Tanks refurbished in Japan using theUV Curable FRP Lininghave not had a single warranty claim – many have been lined for more than 10 years
To date, PTT has refurbished tanks in several states, some of which are included below: Distributor Customer Location Tank Size & Q'ty ◈ Shell Distributor: Belven Enterprises Pty. Ltd. Collie WA 33,000 litres x 1 ea ◈ Mobil Distributor: TASCO Mildura VIC 27,000 litres x 1 ea 18,000 litres x 1 ea 11,500 litres x 1 ea 55,000 litres x 1 ea 45,000 litres x 2 ea 18,000 litres x 1 ea 27,000 litres x 1 ea 9,500 litres x 2 ea 17,000 litres x 1 ea 45,000 litres x 2 ea 18,000 litres x 1 ea 13,600 litres x 2 ea 12,000 litres x 1ea 45,000 litres x 2 ea 10,000 litres x 1 ea 27,800 litres x 1 ea 42,000 litres x 2 ea 27,000 litres x 2 ea
Benefits of UV Cured FRP Lining • Extends the life of the UPST by at least 20 years – Guaranteed • Suitable for Ethanol storage up to 100% by the standard use of a final coating of Novolac. • Permanent manhole makes futurecleaning and inspections simple
Benefits of UV Cured FRP Lining • Automatic inventory monitoring can beestablished via the manhole (ATG system) • Service Station continues to operateduring the tank relining • Average tank repaired in a week
Benefits of UV Cured FRP Lining • Leaking tanks can be repaired - EPA guidelines must be met, - Site of the tank is critical, - Strict environmental assessment process is followed.
Work Procedure • Install temporaryenclosure • Empty fuel tank • Cut concrete • Cover sludge with detergent mix
Work Procedure • Purge Tank, reducing the atmosphere to zero % LEL, and zero % VOC’s. • Cut access hole in tank • Tank is cleaned • Waste disposed of as per regulations
Work Procedure • Tank is inspected, ultrasonic thickness test. • Testing is over entire internal surface, in a grid of 50 cm. squares. • Assessed for suitability for repair
Work Procedure • FRP Lining is applied • Sheets overlap • Joins are sealed • FRP Lining is cured by UV light
Work Procedure • Ethanol resistant coating applied • Tank is pressure tested at 35 KPa • Reinforcement and concrete is replaced • Manhole cover is fitted
Petroleum Tank TechnologiesUnderground Petroleum Storage Tank (UPST) FRP Lining • Cost Effective • Minimum loss of Retail Sales • 20 Year Guarantee • Minimal Duration or Disruption • Safe Procedure • Competent Operators • Professional Service