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The Anti-Gravity MicroMachine. Presented by: Vertically Challenged. Introduction. Vertically Challenged is… Shabnam Abedi Moghaddam Michele La Haye Richard Tu Terrence Yu. What are Micromirrors?.
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The Anti-Gravity MicroMachine Presented by: Vertically Challenged
Introduction • Vertically Challenged is… • Shabnam Abedi Moghaddam • Michele La Haye • Richard Tu • Terrence Yu
What are Micromirrors? • Change the angle of a reflected beam in multiplexing and de-multiplexing of optical signals • Very precise and flawless • Aim: raise the mirror to the desired angle
Mirror Animation Click in window to start animation
Lever Applied Force Fixed Hinge Mirror Wafer The Problem • Vertical lift cannot be obtained through horizontal movement • Fabrication process leads the mirror to sag down
Fixed Hinge Mirror Lever Applied Force Wafer The Solution • Provide initial lift to the mirror
Thermal Actuators • Make use of differing arm thickness to provide movement • Problem: using the principles described, it is difficult to obtain vertical movement
Poly 0 Poly 1 Poly 2 2 20 Vertical Thermal Actuators • Design 1: Built to provide a downward motion but is overdriven; when current is removed the actuator snaps up
Poly 0 Poly 1 Poly 2 2 20 More Vertical Thermal Actuators • Design 2: Provides upward motion through the use of thin flexible connectors
Poly 0 Poly 1 Poly 2 2 20 Even More Vertical Thermal Actuators • Design 3: U-shaped designed to prevent thicker arm from conforming
Thermal Actuator Animation Click in window to start animation
Poly 0 Poly 1 Mirror Hinge Lever Thermal Actuator Poly 2 Poly0 Levers • Design 4: Downward Vertical Thermal Actuator is used to create lift by pressing down on one end of a lever
Poly 0 MirrorHinge Lever Thermal Actuator Poly 1 Poly 2 Poly0 More Levers • Design 5: Flexible connector used to transfer downward force of Vertical Thermal Actuator to a lever
Lever Animation Click in window to start animation
Linear Stepper Motor • Makes use of 2 banks of horizontal thermal actuators to provide a drive mechanism
Rotating Bar Staple Poly 0 Poly 1 Poly 2 Staple Hinge Staple Hinge
Rotating bar Applied Force Poly 0 Poly 1 Poly 2 Rotating bar Staple Hinge Issues
Poly 0 Poly 1 Poly 2 Torsion Hinge • Thin flexible rods attached to mirror on either side Torsion Hinge Rotating Bar Applied Force Mirror Lever Prevent Bar from Bowing Out
Possible Issues • Torsion hinge might break or not be flexible enough • Actuating arms might bend • Vertical thermal actuators might not give enough deflection
Conclusion • Testing has yet to be done • “We are confident of positive results…” Terrence
Thanks To • Dr. Ash Parameswaran • Rob Johnstone • Shivalik Bakshi • Coffee