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QUINCY ROTARY SCREW AIR COMPRESSOR QGD 110-160kW. Quincy Rotary Screw Compressor QGD 110-160kW. QUINCY COMPRESSOR – USA Q-TECH AIR SYSTEM TECHNOLOGY LTD. QUINCY ROTARY SCREW AIR COMPRESSOR QGD 110-160kW. Quincy Global Direct Drive- QGD. Quincy Globalized Design Attractive Styling
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QUINCY ROTARY SCREW AIR COMPRESSOR QGD 110-160kW Quincy Rotary Screw Compressor QGD 110-160kW QUINCY COMPRESSOR – USA Q-TECH AIR SYSTEM TECHNOLOGY LTD
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 110-160kW Quincy Global Direct Drive- QGD • Quincy Globalized Design • Attractive Styling • Ergonomically designed • Efficient & Reliable • Quiet Operation
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 110-160kW QGD 110-160 kW
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 110-160kW Inside the QGD 110-160 Electronic Controls System Inlet Air System Quincy Airend Drive Motor
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 110-160kW Inside the QGD 110-160 Fluid/Air Separation System Coolers Piping Oil Sump /Lubrication
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 110-160kW Inlet Air System Design of Inlet Air Silencer Compartment • Inlet Air for the compressor & air required for cooling the motor is drawn directly from outside the enclosure. This raises efficiency and improves cooling conditions. • The entire enclosure and silencer compartment is padded with sound absorbing foam to lower sound levels.
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 110-160kW Inlet Air System POWERCORE Inlet Filter Element (Patented Technology) • Patented Technology. Performance is 10 times better than traditional paper elements. Pressure drop is low – raises efficiency of the compressor. • Particle removal down to 3 micron at 99.9% efficiency for complete protection. • Long service life, easy change-out of filter element.
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 110-160kW Inlet Air System Quincy Positive Closure Inlet Valve • Capable of modulation with capacity range of 20 – 100 %, which is higher than machines of similar competing lines. The wide modulation band ensures stable pressure in air supply, reduces energy consumption due to varying load changes and extends the life of the motor. • The positive closure inlet valve is able to close totally. During unload, air enters the airend from the bypass valve. If there is a sudden loss of supply power or in the event of emergency stop, the inlet valve completely closes and prevents a fluid backflow. The inlet valve operates using pressure from the reservoir and makes operation stable and reliable.
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 110-160kW The QUINCY Airend Axial Flow Inlet • The directional flow inlet housing chambers the air flow towards the rotor housing in an axial direction, reducing turbulence that would cause an increase in temperature of inlet air. • Drawing air into a chamber ahead of the rotors allows the full length of the rotor to be used. The result is improved efficiency by 5% to 7% over traditional radial flow designs.
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 110-160kW The QUINCY Airend Oversized Rotors • High Efficiency, • Lower Power Consumption, • Airend Life of 130,000 hours
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 110-160kW The QUINCY Airend Oversized Bearings • Oversized bearings last longer. • Discharge end triplex tapered roller bearings for stable operation and increased compressor life.
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 110-160kW The Quincy Airend Airend Shaft Seal • Triple lip PTFE shaft seal assembly • Outer dust seal protects the triple lip seal and forms a scavenge cavity. • Scavenge cavity is linked to the inlet valve via a return line and the vacuum ensures no fluid leakage. • The scavenge line is equipped with a check valve that prevents any fluid from following from the airend to the scavenge cavity when compressor is shut down.
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 110-160kW Drive • 380V/3P/50Hz IP54(TEFC)motor from renowned Chinese manufacturer. • “C” flange connected motor and airend for permanent shaft alignment. • Direct drive, no belts/gears/coupling, hence no transmission losses. • Flexible dropout coupling. Stable reliable operation.
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 110-160kW Electronics and Controls Main Electronic & Control Components • Wye-Delta reduced voltage starters and electronic components use SIEMENS branded components. Quality is assured. • PLC based controller uses standard SIEMENS industrial PLC. Reliable and expandable for integration with plant network communication.
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 110-160kW Electronics & Controls HMI & Control Capabilities • Uses SIEMENS TD200 HMI,dual language display,user-friendly interface • Logic control of dryer • Wye-Delta starter is standard. • Capacity control options:modulation auto/dual,continuous run,network(6 machines) • Network control mode ID assigned • System date and time display. • Total running and loaded hours operation display • continuous monitoring of temperature and pressure • Service timings programmed and display • Fault alarm display. • Preset time for motor shutdown in auto/dual mode. • Auto-restart with programmable time delay • Fault alarm log with time and fault type • Operating and alarm parameters with password protection • Industrial standard PLC, expandable and supports Profibus and other communications network.
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 110-160kW Control System Upgrade Option • Uses “higher version” SIEMENS standard industrial PLC,able to network 16 compressors. • Uses SIEMENS HMI520 colour touchscreen. • User friendly interface with 4 language options: English, Chinese, French and Spanish • In addition to the standard PLC capabilities, it can display pressure & temperature historical graphs. • Multiple network sequence design and options.
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 110-160kW Fluid/Air Separation System • All new separation technology, modular multiple-separator design, that provides larger surface area for fluid/air separation. • Using centrifugal separation & gravity prior to separator, the combined effect lowers oil carryover to 3 ppm or lower. • All connecting pipework is designed to the sides of the reservoir. Separator element change can be accomplished without disconnecting any pipes. Design is ergonomic.
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 110-160kW Lubricant System • Quincy high efficiency glass microfibre fluid filter is designed for full flow for total protection. • Imported high quality thermal control valve ensures operating conditions are stable and constant.
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 110-160kW Quinsyn Fluids Uses Quincy QuinSyn line of synthetic fluids • - standard factory fill • being QuinSyn- PLUS -fully synthetic fluid • Varnish free operation • High viscosity index • Excellent corrosion protection • Water holding capability • Efficient cooling
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 110-160kW Cooler Pack • Centrifugal fan – low sound levels, low power consumption. Quiet and Efficient. • “Air Suction” design for higher efficiency. • Reliable operation in ambient temperatures as high as 46℃. • Aftercooler approach temperature is 8℃ or lower • Fluid Cooler & aftercooler are mounted separately to prevent resultant cooler leakage from thermal stresses
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 110-160kW Cooler Pack • Designing the discharge of hot air through the top of the compressor facilitates ducting for hot air discharge or energy recovery installations. • Suction-type coolers and venting the hot air discharge via top of the compressor also lowers sound levels. • The horizontal air ducts for ventilation within the enclosure keep the temperature rise to 6℃ or lower,ensuring adequate cooling for the motor. The size of the inlet ducts can be adjusted to regulate cooling to suit operating under different conditions. • Aftercooler is fitted with moisture separator. • Water cooled option available.
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 110-160kW Piping System • Air piping joints are flange connected. Flexible hose is suitably used where required. Leak-free and fuss-free installation/dismantling. • Oil piping uses steel pipes, layout is neat. Stable and reliable. • SAE “O”-ring fittings provide the most reliable sealing at joints
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 110-160kW Superior Low Sound, Reduced Vibration Design • Totally Enclosed Cabinet and Baseplate • Dedicated silencer compartment for air inlet & motor cooling. • Centrifugal fan cooling • Coolers are “suction type” and discharge is through the top of the compressor. • Sections of air piping are fitted using flexible hose where necessary. • Vibration isolators are fitted at 3 points under permanently aligned motor and airend. • Anti-vibration pads located under fluid/air separator tank.
QUINCY ROTARY SCREW AIR COMPRESSOR QGD 110-160kW Thank You! QUINCY COMPRESSOR – USA Q-TECH AIR SYSTEM TECHNOLOGY LTD