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Multiphase Flow Phenomena in SGTR: Importance Ranking and Scaling Nam Dinh Division of Nuclear Power Safety Royal Institute of Technology (KTH) Stockholm, Sweden. Outline. Multiphase Flow Phenomena in SGTR Context - Revisited. Pressure Shock Wave . Sloshing . Steam Explosion .
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Multiphase Flow Phenomena in SGTR: Importance Ranking and Scaling Nam Dinh Division of Nuclear Power Safety Royal Institute of Technology (KTH) Stockholm, Sweden
Outline • Multiphase Flow Phenomena in SGTR Context - Revisited • Pressure Shock Wave • Sloshing • Steam Explosion • Transportability of Steam Bubbles to the Reactor Core • Concluding Remarks
15..25 MPa, 350..500 oC SGTR 0.3 MPa, 500..600 oC LFR 2000 MWth EFIT
SGTR Safety: Risk-Oriented Approach Risk of SGTR R = P(o)*C(?) Eliminate the intermediate HLM loop Risk Economy Measures to reduce P of SGTR (materials, quality, operation, maitenance) Measures to reduce C of SGTR (design, control systems, EOP) What are Consequences? Systematic Approach?
SGTR-Induced Threats • Dynamic Loadings and Impact on Reactor Equipment Causing Secondary Failures • Transport of Steam to the Core and Core Voiding Reactivity Insertion with Potential for Power Excursion • Rupture-induced pressure shock wave • Steam Generation-Induced Sloshing • Steam Explosion • Steam Transport to the Reactor Core
System Behavior – Primary Side The first stage is related to the rupture moment, and associated with dynamic interactions between the discharged jet flow and molten lead. The threat posed by this stage is the formation and propagation a pressure wave. The second stage is related to the formation and expansion of the mixing zone that leads to lead displacement and pool sloshing, with potential for mechanical damages. The third stage is initiated by a trigger that causes the pre-mixture to enter a CCI regime and lead to an energetic steam explosion. The fourth stage is transport of the multiphase mixture toward the reactor core, causing core voiding with potential reactivity consequences. Receiving Side
Today Messages • The mechanical effect of dynamic and energetic threats are expected to be insignificant • Careful treatment of the driving side (secondary loop) • Prediction of core voiding is subject to multiphase flow patterns dynamics governed by bubble length scale (steam dispersal & coalescence) • Initial-phase data exist but more are needed • New experiments in relevant flow regimes. Scaling. • Safety-by-design: Limiting design/operation conditions need to be established • High-fidelity 3D CFD simulation of (lead, water, vapor) system • Analytical experiments for constitutive relations • Integral experiments for validation
Steam Generator Tube Rupture Gas Space 0.1MPa, Void fraction: 10% --85% Water 14 MPa 335 oC Liquid Lead (Pb) 14 mm Normal Operation
Accident Initiation: Tube Rupture Rupture site 10…50 mm Water 14 MPa 335 oC
Accident Situation: Water-Lead Interactions Depressurization Waves High Pressure Discharge of Water/Steam into Lead (HLM) Water 14 MPa 335 oC Accurate Simulation of the Secondary-Side Dynamics is Important
SGTR Multiphase Flow Phenomenology Multi-fluid Mixing (Lead, Water, Steam) Dynamic and Energetic Interactions (Steam Explosion) Forces that Facilitate the Mixture’s Transport Formation of a Bubbly Mixture Fine Bubbly Mixture Transport of Voided Coolant to the Reactor Core Again, … Bubble and Droplet Sizes (Length Scales) are Key
Secondary Side is the Driving Force 1 The SGTR interactions are limited by the dynamics of the secondary (supply) side. 2 Failure location: probability? System approach self-limiting threat! 3 EFIT – AnsaldoNucleare
Primary Side – Pressure Wave Two-phase flashing and expansion similar to Boiling Liquid Expanding Vapor Explosion (BLEVE) due to a vessel burst. Characteristic length and time scales are: L* = (M RaTa/Pa)1/3, t* = L*/U*, where the velocity scale is defined as U* = {2E/M}1/2 and the energy that drives the expansion is determined as E = M h0a = M (h0 – ha); with h0 and ha being the initial (pre-BLEVE) mixture (liquid) enthalpy and mixture enthalpy after flash evaporation (at ambient condition), respectively.
Primary Side – Pressure Wave M -- the mass of instantaneous exposure can be estimated from the volume formed by the breach area (A) and pipe diameter (D), thus fairly small volume (10-5–10-6 m3). The ambient mixture enthalpy is ha related to the saturation enthalpies of liquid and vapor as ha = xvhv,a + (1- xv)hl,a , where xv is the mass fraction of vapor after flash evaporation of a superheated liquid. xv can be determined from the isentropic expansion as xv = (sl,0 – sl,a)/(sv,0 – sl,a),
Primary Side – Pressure Wave The pressure wave magnitude can be predicted and shown to be negligible (say 0.1Pa) for structures in a distance equal to a so-called energy-based radius r* determined as r* = (E/Pa)1/3. The value h0ain a SGTR event can be found in a typical range up to few (two-three) hundreds kJ/kg. Consequently, r* is predicted to be in a fairly narrow range of 5-10 cm. Even with a mass of order of liter (10-3 m3) suddenly exposed to low pressure expansion, we would have r* ~ 0.5 m, and the same conclusion about negligible loading on structures applies. Thus, the first stage poses no significant threat to structures.
Key Data • Beznosov et al (2005) liquid water Water injection (at 30 MPa, 335 oC) into lead at 0.8 MPa “a steam–water mixture, and 100–350°C, 1–25 MPa steam were bubbled through 0.6–2 mm in diameter openings (tube 14x2 mm), under a layer of lead ranging in thickness from 100 to 3000 mm, at temperatures 350–600°C” Limited expansion. No explosion reported. • Large fraction of liquid water upon discharge means limited (immediate) expansion, followed by gradual evaporation in film boiling mode
Expanding Bubble As a reference case, we can assume that no mixing occurs, so the two-phase mixture ejected from the secondary circuit forms a steam cavity (large bubble). We write mass balance for the steam bubble (of characteristic radius R) as fast slow where the first term in RHS is the steam supply rate from isentropic expansion, and the second term represents evaporation (by film-boiling heat flux q”) of water droplets of the same diameter dp. Compensating factors
Steam Bubble Size Distribution Water: 22-24 MPa, 150-250 oC Beznosov et al, 2005 14x2 mm tube 10 mm discharge 2000 mm depth 52 mm Short wavelength due to high-pressure discharge.
Size distributions of water drops Beznosov et al, 2005 92% does not boil x7 final bubble radius
Primary Side – Coolant-Coolant Interactions CCI Can Explosion Occur? - Is pre-mixture triggerable and detonable? If yes, - What are ranges of pressure impulse? - What is post-explosion mixture?
Multiphase Thermal Detonation NON-PARTICPATING COOLANT FUEL VAPOR COOLANT (melt) m-FLUID PREMIXTURE vO, PO
“Anatomy” of Explosion 0.2 ms interval KTH MISTEE synchronized video and Xray images.
Undisturbed molten droplet • Prior external trigger arrival • Explosive vaporization • fine fragmentation of the molten droplet • 1st bubble expansion • melt non-uniform pre-fragmentation/ deformation • 2nd bubble collapse • mixing • Final Explosive vaporization • total fine fragmentation of the molten droplet • Bubble collapse • water entrainment Micro-Interactions Dynamics in FCI KTH MISTEE Xray images
Analogy and Difference between FCI and CCI FCI For a postulated FCI with 1000 kg of oxidic corium in the pre-mixture, the total energy potential is 1.5GJ. Given triggerability and detonation, a typically small fraction of this energy (10% and less), or 150 MJ mechanical energy. CCI For a postulated CCI with 10 kg of liquid water in the pre-mixture (self-limiting liquid inventory), the total energy potential is 20 MJ. Given triggerability and detonation, a typically small fraction of this energy (0.1-1% and less), or 20…200 kJ mechanical energy.
CCI – Limiting Mechanisms – Macro-Level Short-lived “premixture”: short time window for steam explosion. The characteristic time period tEVA during which a water droplet (1 mm) is 60 s.
CCI – Limiting Mechanisms – Micro-Level • High contact (interface) temperature, forming stable vapor film • Stable bubble-wall surface due to high density of HLM • No phase-change occurs at bubble wall CCI FCI T >>
Primary Side – Core Voiding Transportability of Steam Bubbles to the Reactor Core and Reactivity Insertion depend on • Smaller bubbles are more easily trapped in HLM flow • Steam dispersal during water discharge • Bubble distribution and coalesence during transport • Convection (velocity) UC,DOWN ? UB,TER. • Flow path geometry • Forces (depth of mixture) Bubble Size (Length Scale) is Key
Today Messages • The mechanical effect of dynamic and energetic threats are expected to be insignificant • Careful treatment of the driving side (secondary loop) • Prediction of core voiding is subject to multiphase flow patterns dynamics governed by bubble length scale (steam dispersal & coalescence) • Initial-phase data exist but more are needed • New experiments in relevant flow regimes. Scaling. • Safety-by-design: Limiting design/operation conditions need to be established • High-fidelity 3D CFD simulation of (lead, water, vapor) system • Analytical experiments for constitutive relations • Integral experiments for validation Next Step: Scaling Support for SGTR Experiments