1 / 23

Wind turbine coating recommendations

Wind turbine coating recommendations. Offshore. Onshore. Offshore wind turbines. Coating recommendations: Atmospheric zone Splash & tidal zone Immersed areas Internals Equipment and machinery Flanges Rotor blades. Case histories .

paul
Download Presentation

Wind turbine coating recommendations

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. Wind turbine coating recommendations Offshore Onshore

  2. Offshore wind turbines Coating recommendations: Atmospheric zone Splash & tidal zone Immersed areas Internals Equipment and machinery Flanges Rotor blades Case histories Note: Click on the product names to receive the latest product data directly from Ameron’s global website. If you do not have an Internet connection, Product data provides some basic information and Information gives you an Ameron contact.

  3. Offshore atmospheric systems Systems compliant with requirements up to: NORSOK MCR-501 system 1 ISO 12944 – C5m long SHELL – ESO system 11 System A-1- exterior surfaces. Severe (C5-M/I) Dimetcote 9 series inorganic zinc silicate 65-100µm (2.5-4 mils) Amercoat 3851 high-build epoxy 125-150µm (5-6 mils) Amercoat 4502 series polyurethane finish 50-75µm (2-3 mils) Total dry film thickness 240-325µm (9.5-13 mils) System A-2 - exterior surfaces. Severe (C5-M/I) Dimetcote 9 series inorganic zinc silicate 65-100µm (2.5-4 mils) PSX 700 series polysiloxane 125-150µm (5-6 mils) Total dry film thickness 190-250µm (7.5-10 mils) 1Amercoat 370 option for fast-drying and fast-topcoating 2Amercoat 229 isocyanate-free option Last viewed Product data

  4. Splash & tidal zone systems Systems compliant with NORSOK MCR-501 specification: System 7 System F-1 exterior surfaces Amerlock 400GF series high-solids glassflake epoxy 500-750µm (20-30 mils) Amerlock 400GF series high-solids glassflake epoxy 500-750µm (20-30 mils) Total dry film thickness 1000-1500µm (40-60 mils) System F-2 exterior surfaces Amercoat 385 high-build epoxy 200-250µm (8-10 mils) Amercoat 385 high-build epoxy 200-250µm (8-10 mils) Amercoat 400GF series high-solids glassflake epoxy 500-750µm (20-30 mils) Total dry film thickness 900-1250µm (36-50 mils) Last viewed Product data

  5. Continuously immersed andpartly driven into sea bed Systems for cathodically protected steel, compliant with NORSOK MCR-501 specification: System 7 System E-1 exterior surfaces Amerlock 400GF series high-solids glassflake epoxy 400-500µm (16-20 mils) Amerlock 400GF series high-solids glassflake epoxy 400-500µm (16-20 mils) Total dry film thickness 800-1000 µm (32-40 mils) System E-2 exterior surfaces Amercoat 385 high-build epoxy 200-250µm (8-10 mils) Amercoat 385 high-build epoxy 200-250µm (8-10 mils) Total dry film thickness 400-500 µm (16-20 mils) Last viewed Product data

  6. Tower interior systems(page 1 of 2) Systems compliant with ISO 12944 specification: C4 System C1 interior surfaces. Corrosive (C4) Amercoat 68 series zinc epoxy primer 50-100 µm (2-4 mils) Amercoat 3851 or Amerlock series high-build epoxies 125-150 µm (5-6 mils) Total dry film thickness 175-250 µm (7-10 mils) System C2 interior surfaces. Corrosive (C4) Amercoat 68 series zinc epoxy primer 50-100 µm (2-4 mils) Amershield series high-build polyurethane 125-150 µm (5-6 mils) Total dry film thickness 175-250µm (7-10 mils) 1Amercoat 370 option for fast-drying and fast-topcoating 2 of 2 Last viewed Product data

  7. Tower interior systems page 2 of 2 Systems compliant with ISO 12944 specification: C4 System C3 interior surfaces. Corrosive (C4) Amerlock series high-build epoxy 50-100 µm (2-4 mils) Amershield series high-build polyurethane 125-150 µm (5-6 mils) Total dry film thickness 175-250 µm (7-10 mils) System C4 interior surfaces. Corrosive (C4) Amercoat 3851 high-build epoxy 100-125µm (4-5 mils) Amercoat 3851 high-build epoxy 100-125µm (4-5 mils) Amercoat 4502 series polyurethane finish 50-75µm (2-3 mils) Total dry film thickness 250-325µm (10-13 mils) 1Amercoat 370 option for fast-drying and fast-topcoating 2Amercoat 229 isocyanate-free option 1 of 2 Last viewed Product data

  8. Tower interior machinery and equipment (page 1 of 2) Systems compliant with ISO 12944 specification: C4 or C5 System H1 machined surfaces and cast iron components Amerlock series high-build epoxy 100-125 µm (4-5 mils) Amercoat 450 series polyurethane finish50-75 µm (2-3 mils) Total dry film thickness 150-200 µm (6-8 mils) System H2 machined surfaces and equipment with interior exposure Amerlock series high-build epoxy 100-125 µm (4-5 mils) Amerlock series high-build epoxy 100-125 µm (4-5 mils) Total dry film thickness 200-250 µm (8-10 mils) System H3 steel equipment, supports & welded components Amercoat 68 series zinc epoxy primer 75-150 µm (3-4 mils) Amerlock series high-build epoxy 125-150 µm (5-6 mils) Total dry film thickness 200-250 µm (8-10 mils) 2 of 2 Last viewed Product data

  9. Tower interior machinery and equipment (page 2 of 2) Systems compliant with ISO 12944 specification: C4 or C5 System H4 steel & cast iron components primed with zinc metal spray PSX 700 series polysiloxane 125-150 µm (4 mils) System H5 aluminium, seawater resistant Amerlock series high-build epoxy 100-125 µm (4-5 mils) PSX 700 series polysiloxane or Amershield series 100-125 µm (4-5 mils) Total dry film thickness 200-250 µm (8-10 mils) 1 of 2 Last viewed Product data

  10. Friction areas on flanges Coating for friction surfaces on flanges. Complies with German Railways (DB) specification TL 918 300: Blatt 85 System J-1 Dimetcote 9 series inorganic zinc silicate 65-100 µm (2.5-4 mils) Last viewed Product data

  11. Rotor blade exteriors Abrasion resistant, dirt repellant coating systems for GRP rotor blades System K-1 for epoxy or polyester laminate PSX 700 series polysiloxane 100-125 µm (4-5 mils) System K-2 for epoxy or polyester laminate Amercoat 450 series polyurethane finish 50-75 µm (2-3 mils) Amercoat 450 series polyurethane finish 50-75 µm (2-3 mils) Total dry film thickness 100-150 µm (4-6 mils) Last viewed Product data

  12. Product information Dimetcote 9 series Inorganic zinc silicate primer with excellent resistance to corrosion and undercutting. High temperature resistance reduces damage during welding and cutting. Inorganic and hard - minimizes damage during construction and transportation and makes it suitable for protecting friction surfaces on flanges from crevice corrosion. Amercoat 68 series Good quality zinc epoxy primer with good resistance to corrosion and undercutting. Amercoat 385 Multi-purpose high-build polyamide epoxy – suitable for seawater immersion. Amerlock series Outstanding series of multi-purpose self-priming surface-tolerant epoxies. Adhere to most existing coatings and can be applied to suitably prepared damp surfaces. Amerlock 400 GF series Self-priming high-solids epoxy reinforced with glassflake for extra wear resistance. Very high-build – 750 µm (30 mils) in a single coat. Suitable for seawater immersion. Amercoat 450 series High quality Aliphatic polyurethane finish. High gloss and color retention. PSX 700 series Engineered polysiloxane technology. The performance of an epoxy combined with the UV and weathering resistance of a polyurethane in one coat. Can be applied directly over inorganic zinc. Amershield series Multifunctional high-solids high-build aliphatic polyurethane finish. Tough and flexible with a high gloss. Can be applied directly to metal. Last viewed Case histories

  13. Case histories Südwind Nordex EHN Turbowinds Last viewed

  14. Onshore wind turbines Coating recommendations: Atmospheric zone Internals Equipment and machinery Flanges Rotor blades Note: Click on the product names for the latest product data from Ameron’s global website. If you do not have an Internet connection, Product data provides basic information and Information gives you an Ameron contact. Case histories

  15. Onshore atmospheric system System compliant with ISO 12944 specification: C4 System B1 – exterior surfaces. Corrosive (C4) Amercoat 68 series zinc epoxy primer 50-100µm (2-4 mils) Amercoat 3851 high-build epoxy 125-150µm (5-6 mils) Amercoat 4502 series polyurethane finish 50-75µm (2-3 mils) Total dry film thickness 225-325µm (9-13 mils) 1Amercoat 370 option for fast-drying and fast-topcoating 2Amercoat 229 isocyanate-free option Last viewed Product data

  16. Tower interior systems Systems compliant with ISO 12944 specification: C2/3 System D1 interior surfaces. Corrosive (C2/3) Amercoat 3851 or Amerlock series high-build epoxies 125-150 µm (5-6 mils) Amercoat 3851 or Amerlock series high-build epoxies 125-150 µm (5-6 mils) Total dry film thickness 250-300 µm (10-12 mils) System D2 interior surfaces. Corrosive (C2/3) Amercoat 5105 series alkyd zinc phosphate primer 50-75 µm (2-3 mils) Amercoat 5400 series alkyd finish 50-75 µm (2-3 mils) Total dry film thickness 100-150µm (4-6 mils) 1Amercoat 370 option for fast-drying and fast-topcoating Last viewed Product data

  17. Tower interior machinery and equipment (page 1 of 2) Systems compliant with ISO 12944 specification: C4 or C5 System H1 machined surfaces and cast iron components Amerlock series high-build epoxy 100-125 µm (4-5 mils) Amercoat 4502 series polyurethane finish50-75 µm (2-3 mils) Total dry film thickness 150-200 µm (6-8 mils) System H2 machined surfaces and equipment with interior exposure Amerlock series high-build epoxy 100-125 µm (4-5 mils) Amerlock series high-build epoxy 100-125 µm (4-5 mils) Total dry film thickness 200-250 µm (8-10 mils) System H3 steel equipment, supports & welded components Amercoat 68 series zinc epoxy primer 75-150 µm (3-4 mils) Amerlock series high-build epoxy 125-150 µm (5-6 mils) Total dry film thickness 200-250 µm (8-10 mils) 2Amercoat 229 isocyanate-free option 2 of 2 Last viewed Product data

  18. Tower interior machinery and equipment (page 2 of 2) Systems compliant with ISO 12944 specification: C4 or C5 System H4 steel & cast iron components primed with zinc metal spray PSX 700 series polysiloxane 125-150 µm (4 mils) System H5 aluminium, seawater resistant Amerlock series high-build epoxy 100-125 µm (4-5 mils) PSX 700 series polysiloxane or Amershield series high-build epoxy100-125 µm (4-5 mils) Total dry film thickness 200-250 µm (8-10 mils) 1 of 2 Last viewed Product data

  19. Friction areas on flanges Coating for friction surfaces on flanges. Complies with German Railways (DB) specification TL 918 300: Blatt 85 System J-1 Dimetcote 9 series inorganic zinc silicate 65-100 µm (2.5-4 mils) Last viewed Product data

  20. Rotor blade exteriors Abrasion resistant, dirt repellant coating systems for GRP rotor blades System K-1 for epoxy or polyester laminate PSX 700 series polysiloxane 100-125 µm (4-5 mils) System K-2 for epoxy or polyester laminate Amercoat 450 series polyurethane finish 50-75 µm (2-3 mils) Amercoat 450 series polyurethane finish 50-75 µm (2-3 mils) Total dry film thickness 100-150 µm (4-6 mils) Last viewed Product data

  21. Product information Dimetcote 9 series Inorganic zinc silicate primer with excellent resistance to corrosion and undercutting. High temperature resistance reduces burn-back during welding and cutting. Inorganic and hard - minimizes damage during construction and transportation and makes it suitable for protecting friction surfaces on flanges from crevice corrosion. Amercoat 68 series Good quality zinc epoxy primer with good resistance to corrosion and undercutting. Amercoat 385 Multi-purpose high-build polyamide epoxy – suitable for seawater immersion. Amerlock series Outstanding series of multi-purpose self-priming surface-tolerant epoxies. Adhere to most existing coatings and can be applied to suitably prepared damp surfaces. Amercoat 450 series High quality Aliphatic polyurethane finish. High gloss and color retention. PSX 700 series Engineered polysiloxane technology. The performance of an epoxy combined with the UV and weathering resistance of a polyurethane in one coat. Can be applied directly over inorganic zinc. Amershield series Multifunctional high-solids high-build aliphatic polyurethane finish. Tough and flexible with a high gloss. Can be applied directly to metal. Last viewed Case histories

  22. Case histories Südwind Nordex EHN Turbowinds Last viewed

  23. Need more information? Please contact Wim van Leeuwen at Ameron w.vanleeuwen@ameron-bv.com or call +31 345 587587 Last viewed Product data

More Related