Surface Engineering on Optically Transparent Materials: Extreme Surface Wetting, Anti-Fogging Behavior, and Enhanced Opt

1. Surface Engineering on Optically Transparent Materials: Extreme Surface Wetting, Anti-Fogging Behavior, and Enhanced Optical Transmittance Robert A. Fleming1,2, Nyre Alston1,*, Samuel Beckford1,2, and Min Zou1,2 1University of Arkansas, Department of Mechanical Engineering 2Arkansas Institute for Nanoscale Science and Engineering *Saint Louis University, Department of Aerospace and Mechanical Engineering Introduction Surface Morphology on Glass Enhanced Optical Transmittance Surface Wetting Properties • Surface engineering techniques can be employed to modify the natural wettability of material surfaces • Determined by measuring the water contact angle (WCA) • Superhydrophilic - WCA < 10°, within 1 s of wetting • Superhydrophobic – WCA > 150° • WCA is governed by the surface free energy (SFE), with high SFE corresponding to superhydrophilicity • The SFE can be changed by modifying 2 surface properties: surface topographyand surface chemistry • Nanoparticle films present an opportunity to modify surface topography and chemistry simultaneously • In addition, surface coatings can reduce the total reflectance of transparent materials • Application of nanoparticle films with enhanced surface wetting properties on optically transparent materials used as a final overlayer in solar cell packages can improve both the transmittance and potentially mitigate the effects of environmental factors, such as rain and fog, on overall cell performance Bare Glass 5% SiO2on Glass Bare Glass (WCA = 18.4°) 5% SiO2on Glass (WCA = 11.3°) 2.5% SiO2on Glass (WCA = 8.0°) 2.5% SiO2on Glass 5% SiO2 on O2 Plasma Treated Glass • All surface treatments improve the optical transmittance as compared to the bare materials across the entire visible wavelength regime • For glass, 5% concentration on plain glass results in the best improvement in transmittance at longer wavelengths, while the 2.5% concentration on plain glass has the best performance at shorter wavelengths • For PET, the 2.5% SiO2 concentration results in the best improvement in optical transmittance • From optical theory, the transmittance of the nanoparticle films is a function of the film thickness; experiments to determine the optimum thickness are planned. 5% SiO2 on O2 Plasma Treated Glass (WCA = 5.5°) Low SFE Film on 5% SiO2 on Glass (WCA = 134.4°) 2.5% SiO2 on O2 Plasma Treated Glass (WCA = 7.1°) • 2.5% SiO2 concentration produces more continuous films • Better film quality is observed for the 5% concentration after O2 plasma treatment • 20,000× magnification Objectives • Development of a method of producing superhydrophilic and superhydrophobic surface coatings on glass and polyethylene terephthalate (PET) substrates • Characterize surface wetting properties by measuring WCAs • Characterize film morphology with SEM and surface profilometry • Characterize the effect of the surface coatings on optical transmittance 2.5% SiO2 on O2 Plasma Treated Glass Low SFE Film on 5% SiO2 on O2 Plasma Treated Glass (WCA = 146.6°) Low SFE Film on 2.5% SiO2 on Glass (WCA = 138.2°) Low SFE Film on 2.5% SiO2 on O2 Plasma Treated Glass (WCA = 154.4°) Conclusions • A combination of SiO2 nanoparticle films, O2 plasma treatments, and a low SFE fluorocarbon film were used to create functional surface coatings with greatly enhanced surface wetting properties on glass and PET substrates. • The surface coatings also showed enhanced optical transmittance in the visible wavelength regime as compared to their bare counterparts. • Nanoparticle film thickness, which correlates with optical transmittance, can be modified with O2 plasma treatments and SiO2 concentration. • An optimal surface coating – one that combines the largest optical transmittance enhancement with superhydrophilic/superhydrophobic surface wetting properties – is still under development. Surface Wetting Stability on Glass Materials and Methods • Glass and PET substrates • Cleaned in an ultrasonic bath with acetone and IPA (glass) or only IPA (PET) • Dip-coating in 5%- and 2.5%-by-weight colloidal SiO2 suspensions deposits a nanoparticle film that has superhydrophilic properties • Oxygen plasma surface treatments (200 W for 5 min) prior to SiO2 film deposition creates surface roughness that acts as nucleation sites for particle attachment, leading to better film adhesion • Note: For PET substrates, O2 plasma treatments are required. There is minimal nanoparticle attachment on untreated PET. • CVD deposition of a several-nanometer-thick low SFE fluorocarbon film renders the surfaces either superhydrophobic or very hydrophobic (WCA ~ 140°) O2 Plasma Treated PET (WCA = 46.9°) 5% SiO2 on O2 Plasma Treated PET (WCA = 10.8°) Bare PET (WCA = 76.2°) • Superhydrophilic surfaces are initially achieved using all 4 nanoparticle treatments • Only the 5% SiO2 on O2 plasma treated glass samples stayed superhydrophilic in excess of 30 days; the 2.5% SiO2 on glass samples stayed superhydrophilic for more than 20 days • None of the surface conditions yielded a true consistently superhydrophobic surface Contact Information Dr. Min Zou mzou@uark.edu Robert “Drew” Fleming dxf04@uark.edu 2.5% SiO2 on O2 Plasma Treated PET (WCA = 10.4°) Low SFE Film on 5% SiO2 on O2 Plasma Treated PET (WCA = 137.5°) Low SFE Film on 2.5% SiO2 on O2 Plasma Treated PET (WCA = 136.8°) Anti-Fogging Behavior For surfaces displaying superhydrophilic behavior, adsorbed water spreads quickly on the surface, leading to increased evaporation and minimal water retention time on the surface compared to non-treated surfaces. For surfaces displaying superhydrophobic behavior (or even very hydrophobic behavior) water does not readily adsorb, and does not spread at all. Water that does adsorb exists in the form of discrete droplets with small areas of surface contact. Investigations into how these behaviors affect the optical transmittances of wetted surfaces are ongoing. Film Thickness Measurements on Glass • Film thickness increases with increasing SiO2 concentration • O2 plasma treatments create nucleation sites that increase film adhesion and thus increase film thickness • Surface profilometer measurements • NSF EPS-1003970, CMS-0600642, CMS-0645040, DMR-0520550 • Arkansas Analytical Lab • Electron Optics Facility • UA High Density Electronics Center (HiDEC) • Arkansas Biosciences Institute Acknowledgements