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CAR LIFE PARTNER DONGBO

CAR LIFE PARTNER DONGBO. DONGBO INDUSTRIAL CO.,LTD. CONTENT. C OMPANY OVERVIEW. H ISTORY. O RGANIZATION. P RODUCT. C USTOMER. G LOBAL DONGBO. T URN OVER. S UNVISOR. Q UALITY. D EVELOPMENT & DESIGN. S TRATEGY.

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CAR LIFE PARTNER DONGBO

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  1. CAR LIFE PARTNER DONGBO DONGBO INDUSTRIAL CO.,LTD

  2. CONTENT COMPANY OVERVIEW HISTORY ORGANIZATION PRODUCT CUSTOMER GLOBAL DONGBO TURN OVER SUNVISOR QUALITY DEVELOPMENT& DESIGN STRATEGY

  3. SINCEthe establishment in 1969, DONGBO has engaged in manufacturing and marketing various high quality automotive parts with securing its position as a world’s leading supplier of SUNVISOR, NVH system and Interior parts. Meeting 21st century as our turning point, DONGBO has restructured the business policy and philosophy through our continuous efforts for development of technology and products with high quality and function. COMPANY OVERVIEW The Facts Main business Parent company Company name DONGBO INDUSTRIAL CO.LTD. Automotive parts Daehan Solution Co.Ltd. Established 1969.08.01 Total assets Overseas Plant Head office & main plant USD 11 million (2005) China Qingdao U.S.A. Alabama 614-3.Namchon-Dong, Namdong-Gu, INCHON,KOREA (5,307 ㎡) Annual sales Employment USD 14.5 million (2005) 72 ( May2006 )

  4. HISTORY 1969.08 Company established 1969.09 Participated in DAEWOO Motor project 1986.06 Participated in SSANGYONG Motor project 1999.09 Taken over by DAEHAN SOLUTION 1999.09 Acquired D-100PQ from DAEWOO MOTOR 1999.12 Acquired QS9000 from KMAQA 2000.03 Participated in Detroit Motor Show 2001.07 Participated in HYUNDAI Motor project 2003.09 Acquired ISO14001 certified from KMAQA 2005.10 Acquired TS16949 from OQS Certification and Evaluation Ltd 2006.04 Participated in ‘Korea-GM Autoparts Plaza’ held in Detroit

  5. ORGANIZATION PRESIDENT DIRECTOR ENGINEERING & DESIGN SALES & MARKETING PURCHASING GENERAL AFFAIR & FINANCE PRODUCTION QUALITY 54 18 50 22 Male Female Administrator Operator ( May2006 ) ( May 2006 )

  6. PRODUCT PU Pad Sunvisor Boot Ass’y Luggage Insu. Engine Room Seal Trim Insu. Hood Floor Mat Floor Carpet Insu. Fender Seal

  7. CUSTOMER PU Pad Sunvisor Boot Ass’y Luggage Insu. Engine Room Seal Trim Insu. Hood Floor Mat Floor Carpet Insu. Fender Seal

  8. GLOBAL DONGBO We are close to customers around the world. U.S.A. PLANT ALABAMA, U.S.A. 30,600 ㎡ CHINA PLANT QINGDAO, CHINA 13,248 ㎡ KOREA DONGBO INDUSTRIAL CO.,LTD DAEHAN SOLUTION GROUP

  9. TURN OVER BY CUSTOMER BY PRODUCT

  10. SUNVISOR BODY: PU PAD, EPP PAD,BLOW, INJECTION SKIN: CLOTH, KNIT (PULAMINATION), PVC ILLUMINATION MIRROR COVER FLAP SUNVISOR SUB SUNVISOR TICKET HOLDER HIGH FREQUENCY ADHESIVE MACHINE 7 3~10KW ULTRASONIC WELDING MACHINE 4 2KW PRESS CUTTING MACHINE 3 80KW SEWING MACHINE 4 2KW LABEL ADHESIVE MACHINE 2 3KW ASSEMBLY MACHINE 2 2KW SUNVISOR TYPE Text MATERIAL Text MACHINES & FACILITIES Text

  11. Regular meeting as a schedule of APQP (Advanced Product Quality Planning) every week. Regular quality training for operators. The real-name quality system. Focusing on priority quality problem. Registration on data base for quality problem. (Quality Bank) Training and evaluation for supplier’s quality system. Encourage suppliers to acquire supplier’s quality certificate. (ISO, TS16949) Improvement focused on worst supplier. Intensify PPAP process. Manage the index number of quality. QUALITY INTERNAL QUALITY Target PPM 1. 중점 외주업체 선정 육성 2. 외주품 PPAP 강화 3. 품질지수 실적 통보 4. 품질 문제점 등록 관리 5. 협력업체 LEVEL UP 6.수입검사 체계 개선 EXTERNAL QUALITY (SUPPLIERS’) 1. 외주업체 품질 SYSTEM 교육 및 평가 2. 외주업체 품질 SYSTEM 인증유도 3. PPAP 절차강화 (외주업체 PPAP 설명회 개최) 4. WORST업체 품질회의 개최 (문제점 등록관리) 5. 중점관리 업체선정 (문제점 개선활동 추진) 6. 초기 외주품 중점관리 (초기품질확보, 신뢰성시험 강화) 7. 외주업체 시험능력 확인 및 평가 8. 수입검사 기준서 현실화(샘플링방법, 검사주기 등) 9. 품질문제 발생시 검사실적 및 개선확인 (필요시 외주업체 현장확인) Target PPM

  12. QUALITY TEST FACILITIES DIMENSIONAL TEST DURABILITY TEST STRENGTH TEST ENVIRONMENTAL TEST ·MICRO METER ·THICKNESS GAGE ·DIGITAL V/CAL ·DURABILITY TESTER ·DIAL T/WRENCH ·HARDNESS TESTER ·IMPACT TESTER ·U.T.M ·P/P GAGE ·FIRE RESISTANCE ·TEMP.&HUMI CHAMBER ·MULTILIGHT ·BULB TESTER

  13. DEVELOPMENT & DESIGN DESIGN TOOLS& WORKFORCE QUALITY – TESTING FACILITIES

  14. PRINCE • ESPERO • CIELO • ARCADIA • LANOS • NUBIRA • LEGANZA • MAGNUS • TOSCA • MUSSO • KORANDO • ISTANA • CHAIRMAN • REXTON • RODIUS • KYRON • ACTYON • W-200 • DAIHATSU • ES350 • LS460 DEVELOPMENT & DESIGN DEVELOPMENT

  15. STRATEGY DONGBO promise to do the best to meet out customers’ requirements and expectations, and serve them with the best quality product. DONGBO keeps trying to strength the followings. Fast innovation performance in both quality and price. International experience, presence and mobility. Optimized communication and intergradations capability with regard to customers’.

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