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Accumulator Head Blow Molding - Pet All Manufacturing Inc

Pet All Manufacturing Inc has large variety of Can mold Accumulator Head Blow Molding Machine and equipment, that meets with remarkable success both in North American and European countries.Visit: http://www.petallmfg.com/accumulator-head-blow-molding-machinery.php for more information or call on 905-305-1797.For more information read : https://www.petallmfg.com/pdf/2016-Accumulator-Brochure.pdf

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Accumulator Head Blow Molding - Pet All Manufacturing Inc

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  1. Accumulator Head Blow Molding Equipment Pet All Manufacturing Inc. 85 Royal Crest Court Unit 1-2 Markham, Ontario, Canada, L3R 9X5 Phone: 905-305-1797 Fax: 905-305-0013 Website: www.petallmfg.com Email: cmerrick@petallmfg.com

  2. TABLE OF CONTENTS Table of Contents Page 1 Page 2 Section A - CanMold - Standard Accumulator Series / Budget Series Models Budget Series: Details of Components – Die Head, Extrusion System, Electronic Controls, Hydraulics Page 3 Budget Series: Mold Closing System, Blowing Device, Typical Products Page 4 Budget Series: Machine Specifications Page5 Professional Series: Models, Clamping System, Extrusion System Page 6 Professional Series:, Mold System, Blowing Device, Hydraulics, Electrical System Page 7 Professional Series: Mold Specifications Page 8 Professional Series: Machine Specifications Page 9 Page 9-10 Section B Index of Special Applications - Accumulator Head Special Accumulator Machines: Large Hollow, IBC & PC Containers Page 10 Special Accumulator Machines: Polycarbonate (PC) & Seats / Chairs Page 11 Special Accumulator Machines: Tool Case / Box Products & Air Ducts Page 12 Special Accumulator: Fixed Clamp Accumulator Systems for Large Oversize, Ultra Large Hollow Container Page 13 Special Accumulator: Multi-Layer Accumulator Products & Double Color Machines Page 14 Special Accumulator: Panel Products Page 15 Page 15-16 Section C World's Largest Blow Mold Accumulator Machines - Jumbo, Super Jumbo & Colossus World's Largest Blow Mold Accumulator Machines: Large Water / Chemical Storage, Drums, Road Tanker Liquids, 20,000L Machines, In House Manufacturing Page 16 World's Largest Blow Mold Accumulator Machines: In House Mold Building & Chart of Summary of Standard Machines Page 17 1

  3. A CanMold AccumulatorHead Machines The CanMold accumulator head series is made for Pet All Manufacturing Inc. and finished for North American markets at our own workshops. Several thousand accumulator head machines have been produced successfully for over 30 years, at an ISO 9001 facility. Over 12 different models are available, and a selection of successful products being produced is shown as follows: CANMOLD Range of Products There are two ranges of accumulator head machines available: Budget Series- Traditional series Professional Series- With patented two pull-rod type mold closing device, double-folding accumulator head and fully automatic take-out devices. Budget Series Accumulator Head Models Screw Ø Clamping Force Model # Through-put Shot Capacity Largest Platen Size (W X H) (Acc. Vol.) Part Size mm KG/H KN L L mm AH75 75 90 190 3.5 20 720 X 600 AH82Z 82 45 160 1.85 20 720 X 600 AH90/B 90 120 245 5.5 50 880 X 800 AH90/B 90 150 245 5.5 50 880 X 800 AH100/A 100 140 490 12 120 1020 X 1060 AH100/B 100 180 490 12 120 1020 X 1060 2

  4. Budget SeriesDetails of Components 1. Die Head Setup -Available in multilayer, with regrind layer -Multicolor die head: for multicolor products -Digi-pack parison control device by Moog 2. Extrusion System -AC with frequency controller for barrels, watering cans etc. -Hydraulic movement for toolboxes, auto parts etc. -Variety of screws for each application. 3.Electronic Controls -Japanese PLC interface -Manual button control panel alterative for multilayer products. 4.Hydraulics -Proportional controls. -Complete hydraulic movements. -Independent oil source for valves. 3

  5. Budget Series Details of Components 5.Mold Closing System Double pull bar Quad pull bar For smaller parts, medium production and ease of take-out. Easy mold changes. For large sized products, and enhanced mold clamping force. 6.Blowing Device Multi position blowing. From the top, bottom and middle according to product. Auxiliary blowing. According to products requirements. Budget Series Typical Products Polycarbonate Parts including 5 gallon water containers Car Duct Parts Fluid container holders, including 6 layer multilayer 4

  6. ‘King’ 1000 Liter containers Industrial Drums Tool Boxes Budget SeriesAccumulator HeadMachine - Specifications Clamping System Type Clamping force Product specifications Platen size Mold Size Distance Stroke Vacant recycle time Screw Diameter Major screw diameter ratio Max. screw rotating speed Plasticizing capacity (HDPE) Heating zones Accumulator volume Mold heating zones Die diameter Injection pressure Hydraulic pump Extruder power Heating power Cooling power Die-head heating power Main power Average energy consumption Air supply pressure Air consumption Cooling water pressure Cooling water flow Length Width Height Units KN L AH75 190 20 AH82Z 160 20 AH90/A 245 50 AH90/B 245 50 AH100/A 490 120 AH100/B 490 120 mm mm mm mm Sec. mm 720x600 440x600 250/700 450 8 75 25 720x600 380x650 250/700 450 8 82 25 880x800 520x800 400/900 500 9 90 20 880x800 520x800 400/900 500 9 90 25 1020x1060 800x1060 350/1200 850 11 100 22 1020x1060 800x1060 350/1200 850 11 100 25 Extruder r/min 92 75 67 84 73 93 Kg/h 90 90 120 150 140 180 L mm PSI 4 3.5 4 150 1160 5 1.85 4 78 1160 4 5.5 4 300 1160 4 5.5 4 300 1160 5 12 5 400 1160 5 12 5 400 1160 Accumulator Head Power Consumption Kw Kw Kw W Kw 37 30 18.4 4x180 18 45 30 21.4 4x180 8 45 30 21 3x180 19 37 45 25 5x180 19 55 45 22.3 5x180 24.1 45 75 30.3 5x180 24.1 Kw Kw/h 103 48 70 45 85 49 126 54 101 65 175 86 PSI ft³/min. PSI 87 14 43 116 14 43 87 35 43 87 35 43 87 35 43 87 35 43 ft³/min. mm mm mm 10.6 4100 2300 3600 10.6 4800 2300 4400 14 4900 2900 4300 14 4900 2900 4300 14 5700 3100 4500 14 5700 3100 4500 Machine Size 5

  7. Professional Series Accumulator Head Models Shot Capacity Largest Model # Screw Ø Through-put Clamping Force Platen Size (W X H) (Acc. Vol.) Part Size mm KG/H KN L L mm AH350-90 90 180 350 8 60 950 X 900 AH550-100 100 270 550 12 120 1100 X 1100 AH750-120 120 400 750 20 220 1300 X 1400 FT1500 120 x 2 600 1500 60 1250 1600 x 1800 Professional SeriesDetails of Components 1.Clamping System -Patented two pull rod clamping system. -Produces even pressure on mold, large part capacity and convenient mold change facilities. -Linear guide ways. High clamp precision. -Precise and reliable control and repetition. 2.Extrusion System -30:1 Screw ratio. -Quality main part barrels and screws of advanced metals, surface hardening for long life. -Novel forms of screws according to product (barrier, split-flow, mixing) -Quality speed control by both AC (+ frequency control) and DC motors. Stable rotation speeds, powerful drive. -Automatic control of extruder and mold head platform (forwards and backwards) to facilitate mold installation. 6

  8. Professional SeriesDetails of Components 3. Mold System -Double folding accumulator head. -Excellent control of inner/outer layer. -Quick material and color change. -Superb parison quality. 4. Blowing Device -Multifunction for two movement lifting, expansion, pre-pinch and rotation techniques. -Floating blow pin function for safety control. -Good wall control. 5. Hydraulics -Proportional control hydraulics. -High flow rate plug-in valve for precision and energy saving. 6. Electrical System -10.4” VGA large screen display (B+R – Austrian manufacturer). -486 CPU for in screen processing and operation. -100 point parison and wall thickness control. -12 section PID temperature control (expandable). -Pressure/flow ratio control. -Technical parameter settings and storage. -Machine running status display. -Diagnostic display 7

  9. Professional SeriesAccumulator HeadMold Specifications Professional SeriesAccumulator HeadMold Specifications Type Units AH350-90 AH550-100 AH750-120 Mold plate height mm 900 1100 1400 Mold plate width mm 950 1100 1300 Max. distance of mold plate d max. mm 1050 1400 1650 Min. distance of mold plate d min. mm 400 600 650 Opening mold stroke mm 650 800 1000 Mold width mm 700 900 1100 Mold height mm 950 1100 1400 Mold thickness mm 410-525 610-700 660-800 Max. product volume L 60 120 220 8

  10. Professional SeriesAccumulator HeadMold Specifications Units AH350-90 AH550-100 AH750-120 Type Mold clamping force Kn 900 1100 1400 Platen opening stroke mm 400 - 1050 600 x 1400 650 x 1650 Clamping System Platen dimensions (WxH) mm 950 x 900 1100 x 1100 1300 x 1400 Moving-mold stroke mm 400 600 650 Moving-mold speed mm/sec 320 250 250 Screw Diameter mm 90 100 120 Length/diameter ratio L/D 30 30 30 Screw rotation rate r/min 9-87 9-87 5.5-55 Extruder Plasticizing capacity PE Kg/h 180 270 300 Driving power Kw 55 90 132 Heating power Kw 21.6 30 47 Accumulator volume L 8 12 20 Mold heating power Kw 22 30 47 Mold heating zones 4 4 5 Accumulator Head mm Die diameter 100-300 100-350 200-380 Max. injection speed Kg/sec. 1.5 1.5 1.5 Injection pressure PSI 1160 1160 1160 Driving power Kw 89 131 203 Heating power Kw 44 60 99 Main power Kw 135.6 191 305 Average energy consumption Kw/h 65 95 150 Power Consumption Air supply pressure PSI 100 100 100 Air consumption yds³/h 40-65 65-80 92-120 Cooling water pressure PSI 43.5 43.5 43.5 Cooling water flow ft³/min. 14 14 22 B Index of Special Applications - Accumulator Head 1) Large Hollow Containers 2) IBC Containers 3) PC (Polycarbonate) 4) Seats / Chairs 5) Tool Cases / Boxes 6) Air Duct Products 7) Fixed Clamp Accumulator Systems for Oversize, Ultra Large Hollow Container 8) Multi-Layer Accumulator Products 9) Double Color Machines 10) Panel Products 9

  11. 1. Large Hollow Containers FT 1500 Platen Dimensions: 1800 x 1600 mm Clamp Force: 1500 Kn PLC: B + R Screw: 2 x 120 mm Plasticisation: 2 x 350 Kg Hour Ideal for Large Hollow Containers 2. IBC Containers IBC 1500 Platen Dimension: 1800 x 1600 mm Clamp Force: 1500 Kw PLC: B + R Screw: 2 x 120 mm Plasticisation: 2 x 420 Kg Hour Ideal for IBC Containers 3. PC (Polycarbonate) AH 82Z - (PC Model for Polycarbonate) Platen Dimensions: 440 x 600 Clamp Force: 210 Kw PLC: B + R Screw: 82 mm Plasticisation: 90 Kg Hour Special for PC Containers Larger Model for PC also available 10

  12. Polycarbonate Products AH 650 / III Platen Dimensions 530 x 530 mm 4. Seats / Chairs AH 90 (Seats) 900 x 800 mm Platen 90 mm Screw 150 Kg / Hour Output Seat Products AH 100 (Seats) 1050 x 1000 mm Platen 100 mm Screw 180 Kg Hour Output AH 50 (Seats) 940 x 870 Platen 90 mm Screw 90 Kg Hour Output Three Special machines designed for seats on PE, PP & ABS 11

  13. 5. Tool Cases / Boxes AH 90 (Tool Cases) 900 x 800 mm Platen 90 mm Screw 150 Kg Hour Output Tool Case / Box Products AH100 (Tool Cases) 1050 x 1000 mm Platen 100 mm Screw 180 Kg Hour Output Two specially finished machines for Tool Boxes / Cases 6. Air Duct Products AH Special 3D Air Duct Platen Dimensions: 1050 x 1000 mm Clamp Force: 500 Kn PLC: B + R Extruder Range: of 55, 65, 75 and 90 mm Plasticisation Output (kg): 50, 60, 90 and 120 Kg Hour for above Extruders Air Duct Products 12

  14. 7. Fixed Clamp Accumulator Systems for Oversize, Ultra Large Hollow Container Volume under 10000 LGroup 1 Volume under 5000 LGroup 2 *These machine dimensions are totally flexible and the following are examples only. Product Samples Group 1 BK 10,000 Max Volume: 10,000 L Screw: 4 x 120 mm Mold Dimensions: 4500 x 4500 mm Clamp Force: 6000 Kn Group 2 BK 5000 Max Volume: 5000 L Screw: 2 x 160 mm Mold Dimension: (request) Clamp Force: 4000 Kn BK 3000 Max Valume: 3000 L Screw: 2 x 150 mm Mold Dimension: 2800 x 3000 mm Clamp Force: 3000Kn 13

  15. 8. Multi-Layer Accumulator Products Double Layer - Full Range Triple Layer - Full Range Machine AH (F2) DL (Double Layer) AH (F2) DL (Double Layer) 5 different sizes available:190, 240, 500, 750, 1500 Kn Mold Dimensions:750 x 650, 900 x 800, 1050 x 1000, 1300 x 1400, 1800 x 1600 Triple Layer Same machine specifications as Double Layer (5 Models) Traditionally 25% outer layer, 50% middle, 25% Inner layer 9. Double Color Machines Normally double colors are produced on our special AH100A Series, with special model AH 100 Z / A Machine Volume:120 L Screws:2 x 75 mm Output:180 Kg Hour Platen Dimension:1050 x 1000 mm Clamp: 550 Kn 14

  16. 10. Panel Products There is a special machine for flat panel products with high molecular weight. Products include wall panels, door panels, sea floats, highway barriers, desktop panels and hospital beds. Model AH 150TB Model AH 150 TB PLC:Panasonic or B + R Volume Products:2100 x 1000 x 120 mm Screw Diameter:120 mm Plasticisation Capacity:450 Kg / Hour Mold Platen Size:1900 x 1500 mm Clamp Force:1500 Kn Oversize Jumbo Accumulators C World's Largest Blow Mold (Accumulator) Head Machines UP TO 20,000 LITER TANKS IN 1 TO 4 LAYERS AVAILABLE 2000L Machine 3 Series of Machines are Available Can Mold 3.Colossus Series (World’s Largest) 10,000L (up to 4 layers) 20,000L (up to 4 layers) 1.Jumbo Series 1000L (up to 5 layers) 2000L (up to 5 layers) 2. Super Jumbo Series 3000L (up to 5 layers) 5000L (up to 4layers) 15

  17. Typical Markets for Large Accumulators Large Water Storage Chemical Storage Drums Road Tanker Liquids Colossus (up to 20,000L) Machine In House Head Manufacture 16

  18. In House Mold Building Chart of Summary of Standard Machines Jumbo, Super Jumbo & Colossus Series The following machines are available in addition to Can Mold Standard Accumulator Series. 500L, 1000L, 2000L, 3000L, available in 1 to 5 layers & 5000L, 10,000L, and 20,000L available in 1 to 4 layers. Single Layer Information Size Clamp Force Throughput Platen mm Capacity Accumulator 32L Accumulator Max Parison 24Kg 500L 600Kn 250Kg / Hr 1300 x 1300mm 1,000L 800Kn 270 / 350Kg / Hr 1600 x 1500mm 45 / 50L 35 / 40Kg 2,000L 1200 / 1800Kn 300 / 400Kg / Hr 1700 x 1800mm 1500 x 2000mm 2100 x 2200mm 80L 60Kg 3,000L 1200 / 2200Kn 500Kg / Hr 125L 95Kg 5,000L 1800 / 3500Kn 700Kg / Hr 2400 x 2600mm 230L 170Kg 10,000L 6000Kn 950 / 1200Kg / Hr 3000 x 3,600mm 400L 300Kg 20,000L To special order as per container. 17

  19. Pet All Manufacturing Toronto Tech Center Pet All Manufacturing Global Operations Pet All Manufacturing Inc. / Can Mold 85 Royal Crest Court Unit 1-2 Markham, ON L3R 9X5 Canada Pet All Manufacturing USA - 407 S 107th Ave., Unit A-10 Tolleson, AZ 85353 United States Tel: 905-305-1797 Fax: 905-305-0013 Email: cmerrick@petallmfg.com Websites: www.petallmfg.com www.canmoldplastics.com

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