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ROEMHELD Systems

ROEMHELD Systems. Throughput Optimisation Results. Multi-axis machining More Flexible clamping Technology Highly precise and fast positioning Preparation time reduction. Manufacturing cylinder housings (special lengths ). With:. Throughput Optimisation Results. Old Method:.

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ROEMHELD Systems

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  1. ROEMHELD Systems Throughput Optimisation Results • Multi-axis machining • More Flexible clamping Technology • Highly precise and fast positioning • Preparation time reduction Manufacturing cylinder housings (special lengths) With:

  2. Throughput Optimisation Results Old Method: Average manufacturing lot: 4 Stk. /Order Vertical M/C „A“ Vertical M/C „B“ Vertical M/C„C“ 1. 2. 3. 4. 5. Settings/processing steps

  3. Throughput Optimisation Results Current manufacturing: Average manufacturing lot: 3 Stk. /Order „A“ „B“ Page 1 to 5 Page 6

  4. Throughput Optimisation Results Order time Old manufacturing 44 56 Production Time (te) Preparation Time (tr) 4x Manual Set-up operations 4x Non production period 4x NC-Program Read-in 4x Workpiece Handling 7 25 Reduction te Reduction tr Order Time, New 54 46 Current manufacturing 37 31 32 Production Time (te) Preparation Time (tr) 1x Set-up operation with STARK zero-point system 1x Non-Production period 1x NC-Program Read-in 1x Workpiece handling Time Saving

  5. Throughput Optimisation Results • High Precision and fast positioning • No misalignment of Internal and External „set-ups“ • Flexible clamping system • Multi-axis machining Which factors contributed to the improvement ?

  6. Throughput Optimisation Results • Flexible Clamping System Adjustable jaws and locations Large Clamping Range • External Preparation • Pre-set the clamping range • Adjust the jaws and locations • Inserting and clamping the workpiece at the preparation point possible

  7. Throughput Optimisation Results Further positive effects : • Higher Quality • Shorter order runs • Reduction of logistic expenditure • Optimisation of the tool use Advantages: Causes: • Fewer Settings • Complete one step machining • No temporary storage, less handling and transport • Lower change frequency/ shorter paths

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