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Company Presentation 2003

Company Presentation 2003. History Association with U.E.S.C. General Information Facilities Investment Innovation. Presentation Format. 1850 - Began Trading 1930 - Began Roll Production 1970 - Solely Roll Production 1999 - Acquired by Union Electric Steel Corporation. HISTORY.

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Company Presentation 2003

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  1. Company Presentation 2003

  2. History • Association with U.E.S.C. • General Information • Facilities • Investment • Innovation Presentation Format

  3. 1850 - Began Trading 1930 - Began Roll Production 1970 - Solely Roll Production 1999 - Acquired by Union Electric Steel Corporation HISTORY

  4. UNION ELECTRIC STEEL CORPORATION Forged Roll Division

  5. Worlds largest fully integrated • manufacturer of forged rolls. • Supplier to both ferrous and non-ferrous industries. • Leadership in roll technology through extensive research and development programme. GENERAL INFORMATION Union Electric Steel

  6. Headquarters in Carnegie, PA, USA • Manufacturing facilities: • Melting and Forging:Burgettstown • ESR: Burgettstown / Erie • Roll Finishing:Valparaiso / Carnegie Location Union Electric Steel

  7. The Davy Roll Company Cast Roll Division

  8. Gateshead, U.K. • 300 miles to London • 100 miles to Edinburgh • 50 miles Scottish Border Location The Davy Roll Company

  9. 15,000 finished tonnes p.a. • £20 to 22 million turnover • 233 employees • Markets • 22% UK • 78% exported Worldwide GENERAL INFORMATION The Davy Roll Company

  10. The Davy Roll Company

  11. Size Range • 1-50 ton finished weight • Materials AIC, High Chrome, HSS, Steel, Steelbase and Nodular Iron • Roll Types • Work Rolls & Back Ups (Hot/Cold Mills) • Plate Rolls, Edgers, Section Rolls and • Sleeves Product Range The Davy Roll Company

  12. Roll Types Manufactured The Davy Roll Company

  13. Market Breakdown The Davy Roll Company

  14. ROCAST up to 830mm / • 1320mm* diameter • Static up to 1650mm diameter • Advanced Computer Monitoring and Control Systems for Melting and Casting • * Future Development Foundry The Davy Roll Company

  15. ROCAST Centrifugal Caster The Davy Roll Company

  16. SELAS Differential Hardening Furnace • Air, Water and Mist Quench Facilities • 17 Conventional Heat Treatment Furnaces with advanced monitoring and Control Systems Heat Treatment The Davy Roll Company

  17. SELAS Furnace The Davy Roll Company

  18. Machine Shop • 11 Primary Turning Lathes • 5 CNC Finishing Lathes • 3 Grinders • 3 Millers • 2 Borers • 1 Driller The Davy Roll Company

  19. Comprehensive Testing and Inspection Procedures • Chemical Analysis • Metallographic • Ultrasonic • Dimensional Inspection The Davy Roll Company

  20. Regular on-site supportand inspection visits • NDT and ultrasonic inspection training • Machining and Tooling advice • CAD modeling and stress calculations • Repair assessments Technical Support The Davy Roll Company

  21. ISO 9001:2000 Approved • (LRQA approval no 910549) • First Roll makers in World to achieve standard • October 2002 – Castings • December 2002 - Forgings Quality Assurance The Davy Roll Company

  22. Automated Pre-Machining Unit. • Fume Extraction. • Heat Treatment and Melt Facilities. • Spectrographic analysis. = Total in excess £4 million. Recent Investment The Davy Roll Company

  23. Re-engineer Rocast Control. • Two Heat treatment furnaces. • New CNC Finishing Lathe. • CNC Grinder. • Drilling Machine. • CNC Milling Machine = In excess £5 million plan Future Investment The Davy Roll Company

  24. Introduced four shifts on 8 key machines • Converted ancillaries to direct workers • One man two machines • Flexible cover • Production/Technical Integration = Increased Output Workforce Flexibility The Davy Roll Company

  25. Full Skills appraisal. • Re-trainingancillaries. • Extensive IT training. • Tooling surveys. • Crane usage. Training The Davy Roll Company

  26. Enhanced Materials for Work Rolls • APEX • STELLA • High Speed Steel Innovation The Davy Roll Company

  27. EnhancedMaterials for Back up and Roughing Work Rolls • V Chrome • Special Die Steel (SDS II) Innovation The Davy Roll Company

  28. THE DAVY ROLL COMPANY LIMITED UNION ELECTRIC STEEL CORPORATION

  29. Further Information www.davyroll.co.uk

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