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Concept Report / Preliminary Technical and Cost Analysis Delivery of Treated Produced Water from Indian Basin and Dagger Draw to the Pecos River, Eddy County, New Mexico. R.T. Hicks Consultants Bohannon-Huston US Filter. Scope of Work. Treatment and Delivery of Produced Water to the Pecos River
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Concept Report / Preliminary Technical and Cost AnalysisDelivery of Treated Produced Water from Indian Basin and Dagger Draw to the Pecos River, Eddy County, New Mexico
Scope of Work • Treatment and Delivery of Produced Water to the Pecos River • #1 Below Brantley Dam • #2 at Dark Canyon • #3 at Malaga Bend • Obtain Preliminary EPA Effluent Limits • Conceptual Design of Treatment Facility • Infrastructure Plan for All Alternatives / Preliminary Maps of Alternatives • Cost Estimates for Alternatives / Compare to Existing Disposal – Injection
Dagger Draw Indian Basin Carlsbad
Produced Water Quality • 6,500 – 12,000 Total Dissolved Solids • Hydrogen Sulfide – 378 mg/L • NORM – Ra 226+228 – 2500 pC/L • Boron – 2 mg/L • Free Oil – 100 mg/L
Produced Water Cations and Anions • Calcium 685 mg/L • Magnesium 293 • Sodium 3,281 • Potasium 68 • Bicarbonate 1,049 • Sulfate 2,121 • Chloride 4,384
Indian Basin: 70K bbl/dayDagger Draw: 21K bbl/dayAbout the Same Flow as Black River
Concept Study Approach – Marriage of Two Options Scale-up Existing Oil Field Technology/Methods – to 60,000 bbl/day Use Large-Scale Water Treatment Technology Approach and Modify to Meet Produced Water Chemistry Realities
Pipeline Elements • Brantley Dam Alignment • 16 mi • 18-20” diameter • Includes pump station • Dark Canyon Alignment • 27 mi • 20-30” diameter • Gravity pipeline • Malaga Bend Alignment • 51 mi • 20-24” diameter • Gravity pipeline
Option A • Comply with all the effluent requirements identified in the preliminary list from EPA • Treat all the produced water in the area • Evaluate two different sludge handling alternatives • Mechanical dewatering and off-site landfill • On-site sludge lagoon/landfill
Option B • Meet only the TDS requirement of < 5000 mg/L • Eliminate those wells with high TDS concentrations • Treat (RO) approximately 85 percent of the produced water • Include on-site sludge lagoon/landfill • May require creative permits
Proposed Treatment Process FeCI3 Ca(OH)2 Na2CO3 NaOH Backwash Feed Weak Acid Cation Exchanger Cartridge Filters High pH SWRO Walnut Shell Filter IN Lime Softener Multimedia Filtration To Pecos Acid Regen System Belt Press NaOH Regen System Dewatered Sludge for Disposal Backwash Waste Spent Regenerant Waste SWRO Reject Waste Disposal Well
Option C- Potash Industry? • Maybe No Reverse Osmosis to reduce TDS • Hydrogen Sulfide Treatment Required • Petroleum residual treatment? • Pipeline to Carlsbad and connect to existing lines
Pipeline Costs • Pipeline Length (mi) 27.03 • Capital Cost ($) < 26,152,700 • O&M Cost ($/Yr) 8,000 • Cost / Barrel 0.04 • Cost / 1000 gal 0.93 • Cost / Ac-ft 303.00
Treatment of H2S • At this scale, maybe $0.05 - $0.07/bbl • At smaller scale actual H2S treatment is at least 20 cents/bbbl • SWAG of total costs for delivery to potash industry: 10-12 Cents/bbl
Existing Cost for Injection • Capital costs are already amortized (about 10-15 cents/bbl) • O&M costs are about 5 cents/bbl • Gas production is in decline, < 10 years of production remains, no additional capital for disposal • Bottom Line: Treatment and Delivery must meet the 5 cents/bbl existing cost
What Did We Learn? • Treatment and delivery to the Pecos River might have been economically viable BEFORE the oil and gas producers sunk large capital costs for injection • However, must reduce costs below the predicted 32-35 cents/ bbl for Option B • The Tax Incentive (8 cents/bbl for 5 years) is not sufficient to overcome economics
Delivery to Potash Industry? • Might be economically viable IF gas/water production continues for more than 10 years • The Tax Incentive (8 cents/bbl for 5 years) is not sufficient, given the uncertainties of gas and water production • The Government could fund the pipeline, charge for water delivery, and hope for a payback (in water transport fees, by continued agriculture, and > 10 year life.)
What is Next? • Wyoming Coal Bed Methane - Big George • The Next Indian Basin Gas Field • New Treatment Technologies • “Out of the Box” Thinking About Water Management • A Willingness to Sacrifice Some Water Quality for More Water Quantity